Goodman Mfg CPG SERIES installation manual Cabinet Finish Maintenance

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WARNING

TO PREVENT PERSONAL INJURY OR DEATH DUE TO IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE, REFER TO THIS MANUAL. FOR ADDITIONAL ASSISTANCE OR INFORMATION, CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.

CAUTION

SHEET METAL PARTS, SCREWS, CLIPS AND SIMILAR ITEMS INHERENTLY HAVE SHARP EDGES, AND IT IS NECESSARY THAT THE INSTALLER AND SERVICE PERSONNEL EXERCISE CAUTION.

Preventive maintenance is the best way to avoid unneces- sary expense and inconvenience. Have this system inspected at regular intervals by qualified service personnel, at least twice a year. Routine maintenance should cover the follow- ing items:

1.Tighten all belts, set screws, and wire connections.

2.Clean evaporator and condenser coils mechanically or with cold water, if necessary. Usually any fouling is only matted on the entering air face of the coil and can be removed by brushing.

3.Lubricate motor bearings.

4.Align or replace belts as needed.

5.Replace filters as needed (see below).

6.Check for blockage of condensate drain.

7.Check power and control voltages.

8.Check running amperage.

9.Check operating temperatures and pressures.

10.Check and adjust temperature and pressure controls.

11.Check and adjust damper linkages.

12.Check operation of all safety controls.

13.Examine gas furnaces (see below and the User’s Information Manual).

14.Check condenser fans and tighten set screws.

FILTERS

CAUTION

TO PREVENT PROPERTY DAMAGE DUE TO FIRE AND LOSS OF EQUIPMENT EFFICIENCY OR EQUIPMENT DAMAGE DUE TO DUST AND LINT BUILD UP ON INTERNAL PARTS, NEVER OPERATE UNIT WITHOUT AN AIR FILTER INSTALLED IN THE RETURN AIR SYSTEM.

Every application may require a different frequency of replace- ment of dirty filters. Filters must be replaced at least every three (3) months during operating seasons.

Dirty filters are the most common cause of inadequate heat- ing or cooling performance. Filter inspection should be made at least every two months; more often if necessary because of local conditions and usage.

Dirty throwaway filters should be discarded and replaced with a new, clean filter.

Disposable return air filters are supplied with this unit. See the unit Specification Sheet or Technical Manual for the cor- rect size and part number. To remove the filters, remove the filter access panel on return side of the unit.

CABINET FINISH MAINTENANCE

Use a fine grade automotive wax on the cabinet finish to maintain the finish’s original high luster. This is especially important in installations with extended periods of direct sun- light.

CLEAN OUTSIDE COIL (QUALIFIED SERVICER ONLY)

The coil with the outside air flowing over it should be inspected annually and cleaned as frequently as necessary to keep the finned areas free of lint, hair and debris.

CONDENSER, EVAPORATOR, AND INDUCED DRAFT MOTORS

Bearings on the air circulating blower motor, condenser mo- tor and the combustion fan motor are permanently lubricated. No additional oiling is required.

FLAME SENSOR (QUALIFIED SERVICER ONLY)

A drop in the flame current can be caused by a nearly invis- ible coating on the flame sensor. This coating, created by the fuel or combustion air supply, can be removed by carefully cleaning the flame sensor with steel wool.

NOTE: After cleaning, the microamp signal should be stable and in the range of 4 - 6 microamps DC.

FLUE PASSAGES (QUALIFIED SERVICER ONLY)

At the start of each heating season, inspect and, if neces- sary, clean the unit flue passage.

LUBRICATION

The fan shaft bearings, the 1 to 2 HP supply fan motors the condenser fan motors and compressors are permanently lu- bricated.

INSPECTION & CLEANING

All flue product carrying areas of the furnace, its vent sys- tem, and main burners should be examined by a qualified service agency before the start of each heating season. This examination is necessary for continued safe operation. Par- ticular attention should be given to deterioration from corro- sion or other sources. This examination is accomplished in the following manner.

1.Disconnect power to the unit and remove furnace section access panel.

2.Remove burner assembly:

a.Disconnect the wires from the gas valve after noting which wires are connected to each terminal.

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Contents CPG Series Safety Instructions Replacement PartsHigh Voltage General InformationUnit Location Clearances Roof TOP Duct Connections Roof Curb POST-INSTALLATION ChecksRigging Details Weights shown are belt drive with no accessories Power and Low Voltage Block Connections Electrical WiringAreas Without Convenience Outlet GAS Supply PipingInlet GAS Pressure GAS Piping Checks Propane GAS InstallationsVenting Condensate Drain Connection Circulating AIR and FiltersPRE-STARTUP Instructions STARTUP, ADJUSTMENTS, and ChecksPercent voltage unbalance Must not exceed 2% Three Phase Models OnlyRollout Protection Control Manifold Pressure Check PSC Motor Flame Sensor and Ignition Electrode Location Normal Sequence of OperationCheck rollout limit TroubleshootingInput Btu/Hr = AdjustmentInput Rating PSC Motor AIR Flow AdjustmentsMotor Sheave Adjustments MaintenanceCabinet Finish Maintenance Burner Flame CPG036 Direct Drive Horizontal CPG036 Direct Drive Down ShotCPG048 Direct Drive Horizontal CPG048 Direct Drive Down ShotCPG060 Direct Drive Down Shot CPG060 Direct Drive Horizontal CPG072 Standard Belt Drive Horizontal CPG036 Standard Belt Drive HorizontalCPG048 Standard Belt Drive Horizontal CPG060 Standard Belt Drive Horizontal806 744 CPG072 High Static Belt Drive Down Shot CPG036 High Static Belt Drive Down ShotCPG048 High Static Belt Drive Down Shot CPG060 High Static Belt Drive Down ShotCPG072 High Static Belt Drive Horizontal CPG036 High Static Belt Drive HorizontalCPG048 High Static Belt Drive Horizontal CPG060 High Static Belt Drive HorizontalAppendix B Electrical Data Appendix C Unit Dimensions Appendix D Wiring Diagrams IIC CPG036480451D Single Phase 240V/60HZ Direct Drive208-240/1/60 0140L00510 REV a INSTALLER/SERVICEMANCPG0360480901D Single Phase 240V/60HZ Direct Drive 208-240/1/60 0140L00506 REV a YL/PK CPG0060*1D Single Phase 240V/60HZ Direct Drive240/1/60 0140L00429 REV B IIC CPG060*3D Three Phase 208-230V/60HZ DirectIIC CPG060*3D Three Phase 208-230V/60HZ Direct DriveCPG036048*3D Three Phase 208-230V/60HZ Direct Drive 208-240/3/60 0140L00512 REV a CPG036048*3D Three Phase 230V/60HZ Direct Drive 208-240/3/60 0140L00507 REV a 460-575/3/60 0140L00870 REV a 460-575/3/60 0140L00870 REV a IIC 208-240/3/60 0140L00981 REV a GND Comp CPG0360480454B Three Phase 575V/60HZ Belt Drive460-575/3/60 0140L00871 REV a CPG0360480453B Three Phase 240V/60HZ Belt Drive 208-240/3/60 0140L00979 REV a Goodman Manufacturing Company, L.P
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CPG SERIES specifications

Goodman Manufacturing has long been a trusted name in the HVAC industry, known for delivering reliable and efficient heating and cooling solutions. Among its impressive lineup is the CPG series, a collection of packaged units that cater to a wide range of residential and commercial applications. The CPG series is designed with the latest technologies and features, making it an ideal choice for those seeking comfort and performance.

One of the most significant characteristics of the CPG series is its energy efficiency. Engineered to meet rigorous energy standards, these units utilize advanced refrigerant technologies that not only lower energy consumption but also contribute to reducing environmental impact. The high-efficiency scroll compressor within the CPG series is designed to operate quietly and smoothly, ensuring that homeowners enjoy a comfortable indoor environment without disruptive noise.

The CPG series also stands out with its robust construction. Each unit is crafted from durable materials that can withstand various weather conditions, ensuring longevity and reliability. The all-aluminum evaporator coil enhances corrosion resistance, prolonging the unit's lifespan and maintaining optimal performance throughout its operation.

In terms of features, the CPG series offers an integrated microprocessor control system that optimizes performance based on real-time environmental data. This smart technology allows for accurate temperature control and improved efficiency by adapting to changing conditions. Furthermore, the series provides multiple capacity options, making it flexible for various building sizes and requirements.

Ease of installation and maintenance is another hallmark of the CPG series. These packaged units are designed for quick setup, reducing labor costs and installation time. Additionally, the access panels on the units are strategically placed, facilitating easier maintenance and servicing. This advantage not only enhances user convenience but also ensures that the units operate efficiently for years to come.

Moreover, the CPG series supports various accessories and enhancements, such as advanced filtration systems and programmable thermostats, allowing users to customize their HVAC system based on specific needs and preferences.

In conclusion, the Goodman CPG series embodies a perfect blend of efficiency, durability, and technology. With its focus on energy savings and user-friendly design, it represents a sound investment for those seeking superior HVAC solutions for their homes or commercial spaces. Whether it's for new construction or an upgrade to an existing system, the CPG series offers performance and reliability that customers can depend on.