Goodman Mfg CPG SERIES installation manual 460-575/3/60 0140L00870 REV a

Page 49

CPG036(48)0904B(7B)/CPG060*4B(7B)/CPG072*4B(7B) THREE PHASE 460V/575V/60HZ BELT DRIVE

HIGH VOLTAGE!

DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS

UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO

DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

L1

 

SUPPLY VOLTAGE

 

L2

L3

 

460-575/3/60 T2

 

C

 

 

C

 

T1

T2

 

 

 

 

 

T1

 

 

 

 

 

T3

T3

C

 

 

 

FC

 

 

 

CM

 

 

 

 

 

 

 

BC

 

 

BC

 

 

EM

 

BC

 

 

 

 

 

 

 

 

VMR

 

 

 

 

 

1

VM

 

 

 

 

RD

 

 

 

 

BK

OR

 

 

 

 

 

1

3

 

 

NOTE 3

 

TR

NOTE 3

 

 

 

 

 

 

IGN

BC

IIC

F

 

FS

FS

 

H C

 

 

 

 

 

 

 

 

 

 

 

4

 

D1

 

 

 

 

 

 

 

 

COMPONENT LEGEND

ALS

AUXILIARY LIMIT SWITCH

BC

BLOWER CONTACTOR

COMP

COMPRESSOR

CM

CONDENSER MOTOR

C

CONTACTOR

EM

EVAPORATOR MOTOR

F

FUSE

FC

FAN CAPACITOR

FS

FLAME SENSOR

GND

EQUIPMENT GROUND

GV

GAS VALVE

HPS

HIGH PRESSURE SWITCH

IBR

INDOOR BLOWER RELAY

IIC

INTEGRATED IGNITION CONTROL

IGN

IGNITOR

LPS

LOW PRESSURE SWITCH

LS

LIMIT SWITCH

PLF

FEMALE PLUG/CONNECTOR

PS

PRESSURE SWITCH

RS

ROLLOUT SWITCH

TB1

TERMINAL BLOCK (24V SIGNAL)

TR

TRANSFORMER

VM

VENT MOTOR

VMR

VENT MOTOR RELAY

FACTORY WIRING

LINE VOLTAGE

LOW VOLTAGE

OPTIONAL HIGH

VOLTAGE

FIELD WIRING

HIGH VOLTAGE

LOW VOLTAGE

WIRE CODE

BK BLACK

BL BLUE BR BROWN GR GREEN OR ORANGE PK PINK PU PURPLE RD RED

WH WHITE

YL YELLOW

BL/PK BLUE WITH PINK STRIP YL/PK YELLOW WITH PINK STRIP

 

 

 

 

LS

 

VMR

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

ALS

RS

 

GV

 

 

 

IIC

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

PS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

9

7

10

12

 

 

 

 

 

 

 

 

 

11

 

 

 

C

 

 

 

 

 

 

LPS

HPS

 

 

 

 

 

 

 

 

 

 

 

NOTE 2

5

4

 

 

 

 

 

 

 

6

 

 

 

 

Y

 

 

PLF

 

 

R

G

W

Y1

 

C

3

2

1

Y2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INSTALLER/SERVICEMAN

 

 

 

 

STATUS LIGHT

 

 

EQUIP. STATUS

 

CHECK

 

 

 

ON

 

NORMAL OPERATION

 

-

 

 

OFF

NO POWER OR

 

 

 

 

 

 

 

 

 

INTERNAL CONTROL

 

 

 

 

 

 

 

 

 

 

 

1 BLINK

IGNITION FAILURE

 

GAS FLOW

 

OPEN ROLLOUT

GAS PRESSURE

 

 

GAS VALVE

 

SWITCH

FLAME SENSOR

 

OPEN AUX. LIMIT

FLAME ROLLOUT

 

 

BAD SWITCH

 

SWITCH

AUX. LIMIT OPEN

2 BLINKS

PRESSURE SWITCH

 

 

CHECK

 

OPEN

PRESSURE SWITCH

3 BLINKS

 

 

 

 

CHECK

 

 

 

WITHOUT INDUCER ON

PRESSURE SWITCH

4 BLINKS

OPEN LIMIT SWITCH

MAIN LIMIT OPEN

 

 

 

 

BAD SWITCH

5 BLINKS

FALSE FLAME SENSED

 

 

 

 

 

 

 

 

6 BLINKS

COMPRESSOR

 

3 MIN. COMP.

NOTES

1.REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL. (USE COPPER CONDUCTOR ONLY).

2.ACCESSORY ECONOMIZER PLUG ADJACENT TO BLOWER HOUSING IN RETURN AIR COMPARTMENT. REMOVE MALE PLUG AND ATTACH FEMALE PLUG TO THE ECONOMIZER ACCESSORY.

3.L1 AND L2 ON IIC CONTROL IS 24V INPUT.

4.USE COPPER CONDUCTORS ONLY.

USE NEC CLASS 2 WIRE.

5.FOR LOW STAGE OPERATION ONLY, REMOVE WHITE JUMPER. FOR 2 STAGE OPERATION, REMOVE JUMPER AND CONNECT W2 TO W2 ON THERMOSTAT.

SEE UNIT RATING PLATE FOR TYPE AND SIZE OF OVER CURRENT PROTECTION.

THERMOSTAT

 

FIELD WIRING

 

NO ECONOMIZER

 

W

WH

W

G

GR

G

R

RD

R

Y1

 

 

Y/Y2

YL

Y

C

BL

C

TB1

 

STAT

 

 

WITH ECONOMIZER OPTION

W

WH

W

G

GR

G

R

RD

R

Y1

YL

Y

Y/Y2

 

 

C

BL

C

TB1

 

STAT

 

 

2 STAGE COOLING

 

W

WH

W

G

GR

G

R

RD

R

Y1

YL

Y1

Y/Y2

PK

Y2

C

BL

C

TB1

 

STAT

 

 

OUTPUT DELAY

460-575/3/60 0140L00870 REV A

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

49

Image 49
Contents CPG Series Safety Instructions Replacement PartsHigh Voltage General InformationUnit Location Clearances Roof TOP Duct Connections Roof Curb POST-INSTALLATION ChecksRigging Details Weights shown are belt drive with no accessories Power and Low Voltage Block Connections Electrical WiringAreas Without Convenience Outlet GAS Supply PipingInlet GAS Pressure GAS Piping Checks Propane GAS InstallationsVenting Condensate Drain Connection Circulating AIR and FiltersPRE-STARTUP Instructions STARTUP, ADJUSTMENTS, and ChecksPercent voltage unbalance Must not exceed 2% Three Phase Models OnlyRollout Protection Control Manifold Pressure Check PSC Motor Flame Sensor and Ignition Electrode Location Normal Sequence of OperationCheck rollout limit TroubleshootingInput Rating AdjustmentInput Btu/Hr = Motor Sheave Adjustments AIR Flow AdjustmentsMaintenance PSC MotorCabinet Finish Maintenance Burner Flame CPG036 Direct Drive Horizontal CPG036 Direct Drive Down ShotCPG048 Direct Drive Horizontal CPG048 Direct Drive Down ShotCPG060 Direct Drive Down Shot CPG060 Direct Drive Horizontal CPG048 Standard Belt Drive Horizontal CPG036 Standard Belt Drive HorizontalCPG060 Standard Belt Drive Horizontal CPG072 Standard Belt Drive Horizontal806 744 CPG048 High Static Belt Drive Down Shot CPG036 High Static Belt Drive Down ShotCPG060 High Static Belt Drive Down Shot CPG072 High Static Belt Drive Down ShotCPG048 High Static Belt Drive Horizontal CPG036 High Static Belt Drive HorizontalCPG060 High Static Belt Drive Horizontal CPG072 High Static Belt Drive HorizontalAppendix B Electrical Data Appendix C Unit Dimensions Appendix D Wiring Diagrams IIC CPG036480451D Single Phase 240V/60HZ Direct Drive208-240/1/60 0140L00510 REV a INSTALLER/SERVICEMANCPG0360480901D Single Phase 240V/60HZ Direct Drive 208-240/1/60 0140L00506 REV a YL/PK CPG0060*1D Single Phase 240V/60HZ Direct Drive240/1/60 0140L00429 REV B IIC CPG060*3D Three Phase 208-230V/60HZ DirectIIC CPG060*3D Three Phase 208-230V/60HZ Direct DriveCPG036048*3D Three Phase 208-230V/60HZ Direct Drive 208-240/3/60 0140L00512 REV a CPG036048*3D Three Phase 230V/60HZ Direct Drive 208-240/3/60 0140L00507 REV a 460-575/3/60 0140L00870 REV a 460-575/3/60 0140L00870 REV a IIC 208-240/3/60 0140L00981 REV a GND Comp CPG0360480454B Three Phase 575V/60HZ Belt Drive460-575/3/60 0140L00871 REV a CPG0360480453B Three Phase 240V/60HZ Belt Drive 208-240/3/60 0140L00979 REV a Goodman Manufacturing Company, L.P
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CPG SERIES specifications

Goodman Manufacturing has long been a trusted name in the HVAC industry, known for delivering reliable and efficient heating and cooling solutions. Among its impressive lineup is the CPG series, a collection of packaged units that cater to a wide range of residential and commercial applications. The CPG series is designed with the latest technologies and features, making it an ideal choice for those seeking comfort and performance.

One of the most significant characteristics of the CPG series is its energy efficiency. Engineered to meet rigorous energy standards, these units utilize advanced refrigerant technologies that not only lower energy consumption but also contribute to reducing environmental impact. The high-efficiency scroll compressor within the CPG series is designed to operate quietly and smoothly, ensuring that homeowners enjoy a comfortable indoor environment without disruptive noise.

The CPG series also stands out with its robust construction. Each unit is crafted from durable materials that can withstand various weather conditions, ensuring longevity and reliability. The all-aluminum evaporator coil enhances corrosion resistance, prolonging the unit's lifespan and maintaining optimal performance throughout its operation.

In terms of features, the CPG series offers an integrated microprocessor control system that optimizes performance based on real-time environmental data. This smart technology allows for accurate temperature control and improved efficiency by adapting to changing conditions. Furthermore, the series provides multiple capacity options, making it flexible for various building sizes and requirements.

Ease of installation and maintenance is another hallmark of the CPG series. These packaged units are designed for quick setup, reducing labor costs and installation time. Additionally, the access panels on the units are strategically placed, facilitating easier maintenance and servicing. This advantage not only enhances user convenience but also ensures that the units operate efficiently for years to come.

Moreover, the CPG series supports various accessories and enhancements, such as advanced filtration systems and programmable thermostats, allowing users to customize their HVAC system based on specific needs and preferences.

In conclusion, the Goodman CPG series embodies a perfect blend of efficiency, durability, and technology. With its focus on energy savings and user-friendly design, it represents a sound investment for those seeking superior HVAC solutions for their homes or commercial spaces. Whether it's for new construction or an upgrade to an existing system, the CPG series offers performance and reliability that customers can depend on.