Goodman Mfg CPG SERIES installation manual 208-240/1/60 0140L00506 REV a

Page 39

CPG036(048)0901D SINGLE PHASE 240V/60HZ DIRECT DRIVE

HIGH VOLTAGE!

DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO

DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

L1

 

 

 

SUPPLY VOLTAGE

 

 

 

 

 

L2

 

 

 

 

208-240/1/60

 

 

 

 

 

 

C

T1

 

R

 

 

 

 

C

 

 

L2

 

 

 

 

 

 

 

 

 

C

 

S

 

H

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

 

 

CM

 

 

 

HEAT

 

 

 

 

 

 

 

 

 

 

 

PCB

EM

 

FC

 

 

 

 

 

 

 

 

COOL

 

 

 

 

 

PCB

 

 

 

 

 

 

 

 

LI

 

DI

VM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

2

1

 

 

 

 

 

 

 

 

 

TB1

 

TR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FS

IGN

FS

 

 

 

IIC

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

LS

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IIC

3

 

ALS

RS

GV

 

 

 

 

 

 

 

 

 

 

 

6

 

PS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

9

7

10

12

 

 

 

 

 

 

 

 

 

 

 

11

LPS

HPS

 

 

C

 

 

 

 

 

 

 

 

 

 

 

NOTE

6

5

4

 

 

 

 

 

 

 

 

4

R

G

W

 

Y1 Y2

C

 

 

PLF

3

2

1

 

TB1

 

 

 

 

 

 

 

 

 

 

 

 

 

TO THERMOSTAT

 

 

 

 

 

 

 

 

 

 

TERMINAL BLOCK

 

 

 

 

 

 

 

 

 

 

 

 

 

INSTALLER/SERVICEMAN

 

 

 

 

 

STATUS LIGHT

 

EQUIP. STATUS

 

 

CHECK

 

 

 

ON

 

NORMAL OPERATION

 

 

-

 

 

 

OFF

 

NO POWER OR

 

 

 

 

 

 

 

 

 

INTERNAL CONTROL

 

 

 

 

 

 

 

 

 

 

FAULT

 

 

 

GAS FLOW

 

 

1 BLINK

 

IGNITION FAILURE

 

 

 

 

 

 

 

 

OR

 

GAS PRESSURE

 

 

 

 

 

OPEN ROLLOUT

 

 

GAS VALVE

 

 

 

 

 

 

SWITCH

 

FLAME SENSOR

 

 

 

 

 

 

OR

 

FLAME ROLLOUT

 

 

 

 

 

OPEN AUX. LIMIT

 

 

BAD SWITCH

 

 

 

 

 

 

SWITCH

 

AUX. LIMIT OPEN

 

 

2 BLINKS

 

PRESSURE SWITCH

 

 

CHECK

 

 

 

 

 

 

 

OPEN

 

PRESSURE SWITCH

 

 

3 BLINKS

 

WITHOUT INDUCER ON

 

 

CHECK

 

 

 

 

 

 

PRESSURE SWITCH

 

 

4 BLINKS

 

OPEN LIMIT SWITCH

MAIN LIMIT OPEN

 

 

 

 

 

 

 

 

 

 

BAD SWITCH

 

 

5 BLINKS

 

FALSE FLAME SENSED

 

 

 

 

 

 

6 BLINKS

 

COMPRESSOR

 

3 MIN. COMP.

 

 

 

 

 

OUTPUT DELAY

 

 

 

 

 

 

COMPONENT LEGEND

ALS

AUXILIARY LIMIT SWITCH

COMP

COMPRESSOR

CM

CONDENSER MOTOR

C

CONTACTOR

EM

EVAPORATOR MOTOR

F

FUSE

FS

FLAME SENSOR

GND

EQUIPMENT GROUND

GV

GAS VALVE

HPS

HIGH PRESSURE SWITCH

IIC

INTEGRATED IGNITION CONTROL

IGN

IGNITOR

LS

LIMIT SWITCH

LPS

LOW PRESSURE SWITCH

PLF

FEMALE PLUG/CONNECTOR

RCCF

RUN CAPACITOR FOR CONDENSER FAN

PS

PRESSURE SWITCH

RS

ROLLOUT SWITCH

TB1

TERMINAL BLOCK (24V SIGNAL)

TR

TRANSFORMER

VM

VENT MOTOR

VMR

VENT MOTOR RELAY

BC

BLOWER CAPACITOR

NOTES

 

1.REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL. (USE COPPER CONDUCTOR ONLY).

2.FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE FROM TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER.

3.FOR DIFFERENT THAN FACTORY SPEED TAP. CHANGE COOLING SPEED AT COOL TERMINAL. CHANGE HEATING SPEED AT HEAT TERMINAL ON CONTROL BOARD

3 SPEED MOTOR RD - LOW SPEED BL - MED. SPEED BK - HIGH SPEED

4.ACCESSORY ECONOMIZER PLUG ADJACENT TO BLOWER HOUSING IN RETURN AIR COMPARTMENT. REMOVE MALE PLUG AND ATTACH FEMALE PLUG TO ECONOMIZER ACCESSORY.

5.USE COPPER CONDUCTORS ONLY.

USE NEC CLASS 2 WIRE.

6.PURPLE WIRE CONNECTS TO TRANSFORMER (PIN 1).

7.SPEED TAP TERMINATIONS SHOWN ON DIAGRAM ARE REPRESENTATIVE, BUT ACTUAL FACTORY SETTING MAY BE DIFFERENT BASED ON HEATING VALUE AND CAPACITY OF UNIT.

8.TO RUN DIFFERENT SPEED FOR HEATING AND COOLING, DISCONNECT GEEEN JUMPER FROM "COOL" TERMINAL AND REPLACE WITH APPROPRIATE SPEED TAP. THEN PLACE DISCONNECTED END OF JUMPER ON "UNUSED" TERMINAL LEFT OPEN BY MOVING THE SPEED TAP.

9.FOR LOW STAGE OPERATION ONLY, REMOVE WHITE JUMPER. FOR 2 STAGE OPERATION, REMOVE JUMPER AND CONNECT W2 TO W1 ON THERMOSTAT.

SEE UNIT RATING PLATE FOR TYPE AND SIZE OF OVERCURRENT PROTECTION.

208-240/1/60 0140L00506 REV A

FACTORY WIRING

LINE VOLTAGE

LOW VOLTAGE

OPTIONAL

HIGH VOLTAGE

FIELD WIRING

HIGH VOLTAGE

LOW VOLTAGE

WIRE CODE

BK BLACK

BL BLUE BR BROWN GR GREEN OR ORANGE PK PINK PU PURPLE RD RED WH WHITE YL YELLOW

BL/PK BLUE WITH PINK STRIP YL/PK YELLOW WITH PINK STRIP

THERMOSTAT

FIELD WIRING

NO ECONOMIZER

 

W

WH

W

G

GR

G

R

RD

R

Y1

 

 

Y/Y2

YL

Y

C

BL

C

TB1

 

STAT

WITH ECONOMIZER OPTION

W

WH

W

G

GR

G

R

RD

R

Y1

YL

Y

Y/Y2

 

 

C

BL

C

TB1

 

STAT

 

 

2 STAGE COOLING

 

W

WH

W

G

GR

G

R

RD

R

Y1

YL

Y1

Y/Y2

PK

Y2

C

BL

C

TB1

 

STAT

 

 

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

39

Image 39
Contents CPG Series Safety Instructions Replacement PartsHigh Voltage General InformationUnit Location Clearances Roof TOP Duct Connections Roof Curb POST-INSTALLATION ChecksRigging Details Weights shown are belt drive with no accessories Power and Low Voltage Block Connections Electrical WiringAreas Without Convenience Outlet GAS Supply PipingInlet GAS Pressure GAS Piping Checks Propane GAS InstallationsVenting Condensate Drain Connection Circulating AIR and FiltersPRE-STARTUP Instructions STARTUP, ADJUSTMENTS, and ChecksPercent voltage unbalance Must not exceed 2% Three Phase Models OnlyRollout Protection Control Manifold Pressure Check PSC Motor Flame Sensor and Ignition Electrode Location Normal Sequence of OperationCheck rollout limit TroubleshootingAdjustment Input RatingInput Btu/Hr = PSC Motor AIR Flow AdjustmentsMotor Sheave Adjustments MaintenanceCabinet Finish Maintenance Burner Flame CPG036 Direct Drive Horizontal CPG036 Direct Drive Down ShotCPG048 Direct Drive Horizontal CPG048 Direct Drive Down ShotCPG060 Direct Drive Down Shot CPG060 Direct Drive Horizontal CPG072 Standard Belt Drive Horizontal CPG036 Standard Belt Drive HorizontalCPG048 Standard Belt Drive Horizontal CPG060 Standard Belt Drive Horizontal806 744 CPG072 High Static Belt Drive Down Shot CPG036 High Static Belt Drive Down ShotCPG048 High Static Belt Drive Down Shot CPG060 High Static Belt Drive Down ShotCPG072 High Static Belt Drive Horizontal CPG036 High Static Belt Drive HorizontalCPG048 High Static Belt Drive Horizontal CPG060 High Static Belt Drive HorizontalAppendix B Electrical Data Appendix C Unit Dimensions Appendix D Wiring Diagrams IIC CPG036480451D Single Phase 240V/60HZ Direct Drive208-240/1/60 0140L00510 REV a INSTALLER/SERVICEMANCPG0360480901D Single Phase 240V/60HZ Direct Drive 208-240/1/60 0140L00506 REV a YL/PK CPG0060*1D Single Phase 240V/60HZ Direct Drive240/1/60 0140L00429 REV B IIC CPG060*3D Three Phase 208-230V/60HZ DirectIIC CPG060*3D Three Phase 208-230V/60HZ Direct DriveCPG036048*3D Three Phase 208-230V/60HZ Direct Drive 208-240/3/60 0140L00512 REV a CPG036048*3D Three Phase 230V/60HZ Direct Drive 208-240/3/60 0140L00507 REV a 460-575/3/60 0140L00870 REV a 460-575/3/60 0140L00870 REV a IIC 208-240/3/60 0140L00981 REV a GND Comp CPG0360480454B Three Phase 575V/60HZ Belt Drive460-575/3/60 0140L00871 REV a CPG0360480453B Three Phase 240V/60HZ Belt Drive 208-240/3/60 0140L00979 REV a Goodman Manufacturing Company, L.P
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CPG SERIES specifications

Goodman Manufacturing has long been a trusted name in the HVAC industry, known for delivering reliable and efficient heating and cooling solutions. Among its impressive lineup is the CPG series, a collection of packaged units that cater to a wide range of residential and commercial applications. The CPG series is designed with the latest technologies and features, making it an ideal choice for those seeking comfort and performance.

One of the most significant characteristics of the CPG series is its energy efficiency. Engineered to meet rigorous energy standards, these units utilize advanced refrigerant technologies that not only lower energy consumption but also contribute to reducing environmental impact. The high-efficiency scroll compressor within the CPG series is designed to operate quietly and smoothly, ensuring that homeowners enjoy a comfortable indoor environment without disruptive noise.

The CPG series also stands out with its robust construction. Each unit is crafted from durable materials that can withstand various weather conditions, ensuring longevity and reliability. The all-aluminum evaporator coil enhances corrosion resistance, prolonging the unit's lifespan and maintaining optimal performance throughout its operation.

In terms of features, the CPG series offers an integrated microprocessor control system that optimizes performance based on real-time environmental data. This smart technology allows for accurate temperature control and improved efficiency by adapting to changing conditions. Furthermore, the series provides multiple capacity options, making it flexible for various building sizes and requirements.

Ease of installation and maintenance is another hallmark of the CPG series. These packaged units are designed for quick setup, reducing labor costs and installation time. Additionally, the access panels on the units are strategically placed, facilitating easier maintenance and servicing. This advantage not only enhances user convenience but also ensures that the units operate efficiently for years to come.

Moreover, the CPG series supports various accessories and enhancements, such as advanced filtration systems and programmable thermostats, allowing users to customize their HVAC system based on specific needs and preferences.

In conclusion, the Goodman CPG series embodies a perfect blend of efficiency, durability, and technology. With its focus on energy savings and user-friendly design, it represents a sound investment for those seeking superior HVAC solutions for their homes or commercial spaces. Whether it's for new construction or an upgrade to an existing system, the CPG series offers performance and reliability that customers can depend on.