Goodman Mfg CPG SERIES STARTUP, ADJUSTMENTS, and Checks, PRE-STARTUP Instructions

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STARTUP, ADJUSTMENTS, AND CHECKS

WARNING

HIGH VOLTAGE!

TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK, BOND THE FRAME OF THIS UNIT TO THE BUILDING ELECTRICAL GROUND BY USE OF THE GROUNDING TERMINAL PROVIDED OR OTHER ACCEPTABLE MEANS. DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT.

PRE-STARTUP INSTRUCTIONS

CAUTION

TO PREVENT PROPERTY DAMAGE OR PERSONAL INJURY, DO NOT START THE UNIT UNTIL ALL NECESSARY PRE-CHECKS AND TESTS HAVE BEEN PERFORMED.

Prior to the beginning of Startup, Adjustments, and Checks procedures, the following steps should be completed in the building.

THERMOSTAT. Set the thermostat in the conditioned space at a point at least 10°F below zone temperature. Set the thermostat system switch on COOL and the fan switch on AUTO.

WARNING

MOVING MACHINERY HAZARD!

TO PREVENT POSSIBLE PERSONAL INJURY OR DEATH, DISCONNECT POWER TO THE UNIT AND PADLOCK IN THE “OFF” POSITION BEFORE

SERVICNG FANS.

HEATING STARTUP

This unit is equipped with an electronic ignition device to au- tomatically light the main burners. It also has a power vent blower to exhaust combustion products.

On new installations, or if a major component has been re- placed, the operation of the unit must be checked.

Check unit operation as outlined in the following instructions. If any sparking, odors, or unusual sounds are encountered, shut off electrical power and recheck for wiring errors, or ob- structions in or near the blower motors. Duct covers must be removed before operating unit.

The Startup, Adjustments, and Checks procedure provides a step-by-step sequence which, if followed, will assure the proper startup of the equipment in the minimum amount of time. Air balancing of duct system is not considered part of this procedure. However, it is an important phase of any air conditioning system startup and should be performed upon completion of the Startup, Adjustments, and Checks proce- dure. The Startup, Adjustments, and Checks procedure at outside ambients below 55°F should be limited to a readi- ness check of the refrigeration system with the required final check and calibration left to be completed when the outside ambient rises above 55°F.

TOOLS REQUIRED

Refrigeration gauge and manifold Voltmeter

Clamp-on ammeter Ohmmeter

Test lead

(Minimum #16 AWG with insulated alligator clips) Manometer for verifying gas pressure 0 to 20" w.c. Air temperature measuring device

General refrigeration mechanics’ tools

TEMPORARY HEATING OR COOLING

If the unit is to be used for temporary heating or cooling, a “Startup, Adjustments, and Checks” must first be performed in accordance with this manual. Failure to comply with this requirement will void the warranty. After the machines are used for temporary heating or cooling, inspect the coils, fans, and motors for unacceptable levels of construction dust and dirt and install new filters.

CONTRACTOR RESPONSIBILITY

The installing contractor must be certain that:

All supply and return air ductwork is in place and corresponds with installation instructions.

All thermostats are mounted and wired in accordance with installation instructions.

All electric power, all gas, hot water or steam line connections, and the condensate drain installation have been made to each unit on the job. These main supply lines must be functional and capable of operating all units simultaneously.

ROOF CURB INSTALLATION CHECK

Inspect the roof curb for correct installation. The unit and curb assembly should be level. Inspect the flashing of the roof mounting curb to the roof, especially at the corners, for good workmanship. Also check for leaks around gaskets. Note any deficiencies in a separate report and forward to the contrac- tor.

OBSTRUCTIONS, FAN CLEARANCE AND WIRING

Remove any extraneous construction and shipping materi- als that may be found during this procedure. Rotate all fans manually to check for proper clearances and that they rotate freely. Check for bolts and screws that may have jarred loose during shipment to the jobsite. Retighten if necessary. Re- tighten all electrical connections.

PRE-STARTUP PRECAUTIONS

It is important to your safety that the unit has been properly grounded during installation. Check ground lug connection in main control box for tightness prior to closing circuit breaker or disconnect switch. Verify that supply voltage on line side of disconnect agrees with voltage on unit identification plate and is within the utilization voltage range as indicated in Appendix C Electrical Data.

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Contents CPG Series Replacement Parts Safety InstructionsGeneral Information High VoltageUnit Location Clearances Roof Curb POST-INSTALLATION Checks Roof TOP Duct ConnectionsRigging Details Weights shown are belt drive with no accessories Electrical Wiring Power and Low Voltage Block ConnectionsGAS Supply Piping Areas Without Convenience OutletInlet GAS Pressure Propane GAS Installations GAS Piping ChecksCirculating AIR and Filters Venting Condensate Drain ConnectionSTARTUP, ADJUSTMENTS, and Checks PRE-STARTUP InstructionsThree Phase Models Only Percent voltage unbalance Must not exceed 2%Rollout Protection Control Manifold Pressure Check PSC Motor Normal Sequence of Operation Flame Sensor and Ignition Electrode LocationTroubleshooting Check rollout limitInput Btu/Hr = AdjustmentInput Rating Maintenance AIR Flow AdjustmentsMotor Sheave Adjustments PSC MotorCabinet Finish Maintenance Burner Flame CPG036 Direct Drive Down Shot CPG036 Direct Drive HorizontalCPG048 Direct Drive Down Shot CPG048 Direct Drive HorizontalCPG060 Direct Drive Down Shot CPG060 Direct Drive Horizontal CPG060 Standard Belt Drive Horizontal CPG036 Standard Belt Drive HorizontalCPG048 Standard Belt Drive Horizontal CPG072 Standard Belt Drive Horizontal806 744 CPG060 High Static Belt Drive Down Shot CPG036 High Static Belt Drive Down ShotCPG048 High Static Belt Drive Down Shot CPG072 High Static Belt Drive Down ShotCPG060 High Static Belt Drive Horizontal CPG036 High Static Belt Drive HorizontalCPG048 High Static Belt Drive Horizontal CPG072 High Static Belt Drive HorizontalAppendix B Electrical Data Appendix C Unit Dimensions Appendix D Wiring Diagrams CPG036480451D Single Phase 240V/60HZ Direct Drive IICINSTALLER/SERVICEMAN 208-240/1/60 0140L00510 REV aCPG0360480901D Single Phase 240V/60HZ Direct Drive 208-240/1/60 0140L00506 REV a CPG0060*1D Single Phase 240V/60HZ Direct Drive YL/PK240/1/60 0140L00429 REV B CPG060*3D Three Phase 208-230V/60HZ Direct IICCPG060*3D Three Phase 208-230V/60HZ Direct Drive IICCPG036048*3D Three Phase 208-230V/60HZ Direct Drive 208-240/3/60 0140L00512 REV a CPG036048*3D Three Phase 230V/60HZ Direct Drive 208-240/3/60 0140L00507 REV a 460-575/3/60 0140L00870 REV a 460-575/3/60 0140L00870 REV a IIC 208-240/3/60 0140L00981 REV a CPG0360480454B Three Phase 575V/60HZ Belt Drive GND Comp460-575/3/60 0140L00871 REV a CPG0360480453B Three Phase 240V/60HZ Belt Drive 208-240/3/60 0140L00979 REV a Goodman Manufacturing Company, L.P
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CPG SERIES specifications

Goodman Manufacturing has long been a trusted name in the HVAC industry, known for delivering reliable and efficient heating and cooling solutions. Among its impressive lineup is the CPG series, a collection of packaged units that cater to a wide range of residential and commercial applications. The CPG series is designed with the latest technologies and features, making it an ideal choice for those seeking comfort and performance.

One of the most significant characteristics of the CPG series is its energy efficiency. Engineered to meet rigorous energy standards, these units utilize advanced refrigerant technologies that not only lower energy consumption but also contribute to reducing environmental impact. The high-efficiency scroll compressor within the CPG series is designed to operate quietly and smoothly, ensuring that homeowners enjoy a comfortable indoor environment without disruptive noise.

The CPG series also stands out with its robust construction. Each unit is crafted from durable materials that can withstand various weather conditions, ensuring longevity and reliability. The all-aluminum evaporator coil enhances corrosion resistance, prolonging the unit's lifespan and maintaining optimal performance throughout its operation.

In terms of features, the CPG series offers an integrated microprocessor control system that optimizes performance based on real-time environmental data. This smart technology allows for accurate temperature control and improved efficiency by adapting to changing conditions. Furthermore, the series provides multiple capacity options, making it flexible for various building sizes and requirements.

Ease of installation and maintenance is another hallmark of the CPG series. These packaged units are designed for quick setup, reducing labor costs and installation time. Additionally, the access panels on the units are strategically placed, facilitating easier maintenance and servicing. This advantage not only enhances user convenience but also ensures that the units operate efficiently for years to come.

Moreover, the CPG series supports various accessories and enhancements, such as advanced filtration systems and programmable thermostats, allowing users to customize their HVAC system based on specific needs and preferences.

In conclusion, the Goodman CPG series embodies a perfect blend of efficiency, durability, and technology. With its focus on energy savings and user-friendly design, it represents a sound investment for those seeking superior HVAC solutions for their homes or commercial spaces. Whether it's for new construction or an upgrade to an existing system, the CPG series offers performance and reliability that customers can depend on.