Goodman Mfg CPG SERIES installation manual Input Rating, Input Btu/Hr =, Adjustment

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Pressure Switch Stuck Open

A pressure switch stuck open can be caused by a faulty pres- sure switch, faulty wiring, a disconnected or damaged hose, a blocked or restricted flue, or a faulty induced draft blower.

If the control senses an open pressure switch during the pre- purge cycle, the induced draft blower only will be energized. If the pressure switch opens after ignition has begun the gas valve is deenergized, the circulator blower heat off cycle be- gins, and the induced draft blower remains on. The diagnos- tic fault code is two flashes.

Pressure Switch Stuck Closed

A stuck closed pressure switch can be caused by a faulty pressure switch or faulty wiring. If the control encounters a pressure switch stuck closed, the induced draft blower re- mains off. The diagnostic LED code for this fault is three (3) flashes.

Open Thermal Protection Device

If the primary limit switch opens, the gas valve is immediately deenergized, the induced draft and air circulating blowers are energized. The induced draft and air circulator blowers remain energized until the limit switch recloses. The diag- nostic fault code for an open limit is four (4) flashes.

A primary limit will open due to excessive supply air tempera- tures. This can be caused by a dirty filter, excessive duct

INPUT RATING

It is the responsibility of the contractor to adjust the gas input to the unit. The input rate can be calculated by using the formula:

INPUT Btu/Hr =

3600 x HV

T

 

WHERE:

HV = Heating value of fuel = Btu/ft3 of gas

T = Time in seconds per ft3 of gas flow as read from gas meter

Adjust input rate by varying the adjustment of the gas pres- sure regulator on the gas valve. All adjustments must be made with furnace operating at high fire and at normal operating temperature. Clockwise (P) rotation of the pressure regula- tor screw increases pressure and gas flow rate. Turn screw counterclockwise (Q) to decrease pressure and gas flow rate. After adjustment the furnace temperature rise must be within the range specified on the unit data plate. NOTE: Thermal efficiency of the furnace is a product efficiency rating deter- mined under continuous operating conditions independent of any installed system.

Outlet Pressure

Pressure Regulator

Adjustment

Tap

(Under Cap Screw)

static, insufficient air flow, or a faulty limit. Check filters, total external duct static, blower motor, blower motor speed tap (see wiring diagram), and limit. This limit will automatically reset once the temperature falls below a preset level.

Flame Detected with Gas Valve Closed

If flame is detected with the gas valve deenergized, the com- bustion and air circulator blowers are energized. The diag- nostic fault code is five (5) flashes for this condition. The control can be reset by removing the power supply to the unit

INLET

Inlet Pressure

Tap

OUTLET

Gas Valve

On/Off

Selector

Switch

or it will automatically reset after one hour. Miswiring is the probable cause for this fault.

ABNORMAL OPERATION - COOLING

Short Cycle Compressor Delay

White-Rodgers 36G22 - Single Stage

Open to

Manometer

 

 

Atmosphere

Hose

 

 

 

 

 

 

 

High Fire Regulator

 

 

Outlet

Adjust

Regulator

 

Pressure Boss

 

Vent

The automatic ignition control has a built-in feature that pre- vents damage to the compressor in short cycling situations. In the event of intermittent power losses or intermittent ther- mostat operation, the ignition control will delay output to the compressor contactor for three minutes from the time power is restored. (Compressor is off a total of three minutes). The diagnostic LED will flash six (6) times to indicate the com- pressor contactor output is being delayed.

NOTE: Some electronic thermostats also have a built-in compressor short cycle timer that may be longer than the three minute delay given above. If you are using an electronic

Inlet

Pressure Boss

Manometer

Low Fire

Regulator Adjust

thermostat and the compressor has not started after three minutes, wait an additional five minutes to allow the thermostat to complete its short cycle delay time.

White-Rodgers 36G54 (2-Stage) Connected to Manometer

Pressure Adjustments

21

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Contents CPG Series Safety Instructions Replacement PartsHigh Voltage General InformationUnit Location Clearances Roof TOP Duct Connections Roof Curb POST-INSTALLATION ChecksRigging Details Weights shown are belt drive with no accessories Power and Low Voltage Block Connections Electrical WiringAreas Without Convenience Outlet GAS Supply PipingInlet GAS Pressure GAS Piping Checks Propane GAS InstallationsVenting Condensate Drain Connection Circulating AIR and FiltersPRE-STARTUP Instructions STARTUP, ADJUSTMENTS, and ChecksPercent voltage unbalance Must not exceed 2% Three Phase Models OnlyRollout Protection Control Manifold Pressure Check PSC Motor Flame Sensor and Ignition Electrode Location Normal Sequence of OperationCheck rollout limit TroubleshootingAdjustment Input RatingInput Btu/Hr = Motor Sheave Adjustments AIR Flow AdjustmentsMaintenance PSC MotorCabinet Finish Maintenance Burner Flame CPG036 Direct Drive Horizontal CPG036 Direct Drive Down ShotCPG048 Direct Drive Horizontal CPG048 Direct Drive Down ShotCPG060 Direct Drive Down Shot CPG060 Direct Drive Horizontal CPG048 Standard Belt Drive Horizontal CPG036 Standard Belt Drive HorizontalCPG060 Standard Belt Drive Horizontal CPG072 Standard Belt Drive Horizontal806 744 CPG048 High Static Belt Drive Down Shot CPG036 High Static Belt Drive Down ShotCPG060 High Static Belt Drive Down Shot CPG072 High Static Belt Drive Down ShotCPG048 High Static Belt Drive Horizontal CPG036 High Static Belt Drive HorizontalCPG060 High Static Belt Drive Horizontal CPG072 High Static Belt Drive HorizontalAppendix B Electrical Data Appendix C Unit Dimensions Appendix D Wiring Diagrams IIC CPG036480451D Single Phase 240V/60HZ Direct Drive208-240/1/60 0140L00510 REV a INSTALLER/SERVICEMANCPG0360480901D Single Phase 240V/60HZ Direct Drive 208-240/1/60 0140L00506 REV a YL/PK CPG0060*1D Single Phase 240V/60HZ Direct Drive240/1/60 0140L00429 REV B IIC CPG060*3D Three Phase 208-230V/60HZ DirectIIC CPG060*3D Three Phase 208-230V/60HZ Direct DriveCPG036048*3D Three Phase 208-230V/60HZ Direct Drive 208-240/3/60 0140L00512 REV a CPG036048*3D Three Phase 230V/60HZ Direct Drive 208-240/3/60 0140L00507 REV a 460-575/3/60 0140L00870 REV a 460-575/3/60 0140L00870 REV a IIC 208-240/3/60 0140L00981 REV a GND Comp CPG0360480454B Three Phase 575V/60HZ Belt Drive460-575/3/60 0140L00871 REV a CPG0360480453B Three Phase 240V/60HZ Belt Drive 208-240/3/60 0140L00979 REV a Goodman Manufacturing Company, L.P
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CPG SERIES specifications

Goodman Manufacturing has long been a trusted name in the HVAC industry, known for delivering reliable and efficient heating and cooling solutions. Among its impressive lineup is the CPG series, a collection of packaged units that cater to a wide range of residential and commercial applications. The CPG series is designed with the latest technologies and features, making it an ideal choice for those seeking comfort and performance.

One of the most significant characteristics of the CPG series is its energy efficiency. Engineered to meet rigorous energy standards, these units utilize advanced refrigerant technologies that not only lower energy consumption but also contribute to reducing environmental impact. The high-efficiency scroll compressor within the CPG series is designed to operate quietly and smoothly, ensuring that homeowners enjoy a comfortable indoor environment without disruptive noise.

The CPG series also stands out with its robust construction. Each unit is crafted from durable materials that can withstand various weather conditions, ensuring longevity and reliability. The all-aluminum evaporator coil enhances corrosion resistance, prolonging the unit's lifespan and maintaining optimal performance throughout its operation.

In terms of features, the CPG series offers an integrated microprocessor control system that optimizes performance based on real-time environmental data. This smart technology allows for accurate temperature control and improved efficiency by adapting to changing conditions. Furthermore, the series provides multiple capacity options, making it flexible for various building sizes and requirements.

Ease of installation and maintenance is another hallmark of the CPG series. These packaged units are designed for quick setup, reducing labor costs and installation time. Additionally, the access panels on the units are strategically placed, facilitating easier maintenance and servicing. This advantage not only enhances user convenience but also ensures that the units operate efficiently for years to come.

Moreover, the CPG series supports various accessories and enhancements, such as advanced filtration systems and programmable thermostats, allowing users to customize their HVAC system based on specific needs and preferences.

In conclusion, the Goodman CPG series embodies a perfect blend of efficiency, durability, and technology. With its focus on energy savings and user-friendly design, it represents a sound investment for those seeking superior HVAC solutions for their homes or commercial spaces. Whether it's for new construction or an upgrade to an existing system, the CPG series offers performance and reliability that customers can depend on.