Graco 220-569 Operation All Pumps, Before You Start the Pump, Flush the Pump Before First Use

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Operation (All Pumps)

Operation (All Pumps)

Before You Start the Pump

Read and follow all instruction manuals, labels and tags supplied with this pump and with all the accesso- ries you add to the system, before operating the sys- tem.

Flush the Pump Before First Use

The pump was tested in lightweight oil. If the oil will contaminate the fluid you are pumping, flush it out with a compatible solvent.

Pressure Relief Procedure

Before You Start the Pump WARNING

PRESSURIZED EQUIPMENT HAZARD

The system pressure must be manually relieved to prevent the system from starting or spraying acci- dentally. To reduce the risk of an injury from acci- dental spray from the gun, splashing fluid, or moving parts, follow the Pressure Relief Proce- dure whenever you:

Dare instructed to relieve the pressure,

Dstop spraying,

Dcheck or service any of the system equipment,

Dor install or clean the spray nozzle.

1.Shut off the power to the pump.

2.In an air-powered system, close the air regulator and close the bleed-type master air valve.

3.In a hydraulic-powered system, close the hy- draulic supply line shutoff valve first, then the return line shutoff valve. In a multi-pump system, do this at each pump to isolate the pumps.

4.Close the fluid shutoff valves from the supply tanks.

5.Trigger the gun at the last gun station to relieve fluid pressure. Maintain firm metal-to-metal contact between the gun and a grounded waste pail. Repeat for all gun stations.

6.Open the pump drain valve to relieve fluid pres- sure which may be trapped in the pump or hose.

If you suspect that pressure is not fully relieved after following the steps above, wrap a fitting near the pump outlet with a rag, and slowly and carefully loosen the fitting to relieve pressure. Be careful to protect your eyes from splashing.

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Contents Refer to page 2 for the Table of Contents INSTRUCTIONS-PARTSLIST307-809 Rev. T Supersedes N and PCN R includes Rev. STable of Contents Ratio and Type parts list pages Pump ModelsCARBON STEEL MODELS SEVERE-DUTYELECTROPOLISHED STAINLESS STEEL MODELSSymbols Warning SymbolCaution Symbol EQUIPMENT MISUSE HAZARDFIRE AND EXPLOSION HAZARD TOXIC FLUID HAZARDPage Installation All Pumps Typical InstallationMount the Pump PlumbingInstallation Air-PoweredPumps Air Line to MotorFluid Line from Pump Installation Air-PoweredPumps Installation Hydraulic-PoweredPumps Hydraulic Power SupplyHydraulic Supply to Motor Hydraulic Return from MotorInstallation Hydraulic-PoweredPumps P Q RPressure Relief Procedure Operation All PumpsBefore You Start the Pump Flush the Pump Before First UseOperation Air-PoweredPumps Starting and Adjusting the PumpShutdown Operation Hydraulic-PoweredPumps Starting and Adjusting the PumpShutdown Maintenance FlushingPacking Nut Tightness Excessive Leaking at ThroatHydraulic Power Supply Check Mix Tank VolumeAir Line Lubricator Air Line FilterTroubleshooting PROBLEMSOLUTION CAUSEService Disconnecting the Displacement PumpReconnecting the Displacement Pump For President air-poweredpumpsModel 220-569 Senator Pump Shown Model 236-601 Viscount I+ Pump ShownModel 220-564 President Pump Shown ModelDisassembling the Displacement Pump Cleaning and Inspecting PartsRepair Kits ServiceOUTLET INLETService Reassembling the Displacement Pump Service Side View of Outlet Housing  Service OUTLETParts President Pumps CARBON STEEL PUMPSSEVERE-DUTY,ELECTROPOLISHED STAINLESS STEEL PUMPSSEVERE-DUTY,ELECTROPOLISHED STAINLESS STEEL PUMPS Model 237-222,Series A, 3 1 Ratio104Parts President Pumps CARBON STEEL PUMPSAssembly Procedure Model 220-574,Series BModel 220-575,Series B Parts President Pumpswith 55 gal. drum cover and agitator 3 1 Ratio Carbon Steel President Pump3 1 Ratio Stainless Steel President Pump  Parts Quiet Senator Pumps Model 220-565,Series A, 3.5 1 RatioModel 220-566,Series A, 5 1 Ratio Model 220-567,Series A, 2.5 1 RatioParts Quiet Bulldog Pumps Model 220-577,Series A, 4 1 RatioModel 220-578,Series A , 4 1 Ratio Model 239-815,Series A , 4 1 RatioPage Parts Viscount I+ Pumps SEVERE-DUTY,ELECTROPOLISHED STAINLESS STEEL PUMPSModel 236-601,Series A Model 236-605,Series A Model 236-712,Series ACARBON STEEL DISPLACEMENT PUMPS PartsParts Matrix Model 220-549,Series DModel 220-549Shown CARBON STEEL DISPLACEMENT PUMPSParts Model 220-549,Series DParts Parts MatrixModel 239-820,Series A for Pump Model Parts Model 237-220,Series A for Pump ModelRepair Kits Pump Seal KitPump Seal Kit Pump Seal KitDimensions Surge StandMounting Hole Bolt PatternAccessories Use Only Genuine Graco Parts and AccessoriesGrounding Wire and Clamp Medium Volume High-FloSurge TankMounting Stand Kit Pump Floor StandStationary Stand Wall BracketTechnical Data Technical Data Maximum Working PressurePUMP OUTLET PRESSURE AIR CONSUMPTIONTechnical Data Technical Data MPa, BAR PSIPUMP OUTLET PRESSURE AIR CONSUMPTIONPage Technical Data 3789MPa, BAR PUMP OUTLET PRESSUREViscount I+ Pumps, Models 236-601and Viscount I+ Pumps, Models 236-605andTechnical Data 3789Manual Change Summary Viscount I+ Pumps, Models 236-712andTechnical Data The Graco Warranty and Disclaimers Graco Phone NumberFOR GRACO CANADA CUSTOMERS