Graco 220-569 manual Operation Hydraulic-PoweredPumps, Starting and Adjusting the Pump, Shutdown

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Operation (Hydraulic-Powered Pumps)

Operation (Hydraulic-Powered Pumps)

Starting and Adjusting the Pump

1.Charge the surge tank, if you are using one. See the separate instruction manual, 307–707.

2.Open all shutoff valves (D).

3.Turn on the hydraulic power supply.

4.Open the flow control valve (S) all the way.

5.Open the return line shutoff valve first, then open the supply line shutoff valve.

6.Open the dispensing valve/spray gun at the last gun station and keep it open while starting the pump.

7.Adjust the pressure reducing valve (P) until you get the desired fluid pressure.

8.When fluid is flowing smoothly from the gun, release the gun trigger.

9.One at a time, open any other guns in the system to purge air from the lines.

10.With a gun triggered open (dead-end systems only) or with the pump running in a circulating system, count the cycle rate of the pump for one minute. Close the flow control valve (S) until the cycle rate drops to below the desired cycle rate.

11.Open the flow control valve (S) slowly until the cycle rate and fluid pressure return to the desired level. This method of setting the hydraulic controls ensures proper pump operation and prevents pump runaway and damage if the fluid supply runs dry.

12. Release the gun trigger.

NOTE: In a circulating system, the pump operates continuously until the power supply is shut off. In a direct supply system, the pump starts when the gun/ valve is opened, and stops when the gun/valve is closed. The pump always stops on the downstroke due to the vented inlet seat (32).

Manual background WARNING

COMPONENT RUPTURE HAZARD To reduce the risk of overpressurizing your system, which could cause component rupture and serious injury,

never exceed the specified maximum hydraulic input pressure to the pump (see Technical Data on page 46).

Shutdown

Manual background WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 12.

Relieve the pressure.

Always shut off the supply line shutoff valve first, and then the return line shutoff valve. This is to prevent overpressurizing the motor or its seals.

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Contents 307-809 Refer to page 2 for the Table of ContentsINSTRUCTIONS-PARTSLIST Rev. T Supersedes N and PCN R includes Rev. STable of Contents CARBON STEEL MODELS Ratio and Type parts list pagesPump Models SEVERE-DUTYELECTROPOLISHED STAINLESS STEEL MODELSCaution Symbol SymbolsWarning Symbol EQUIPMENT MISUSE HAZARDFIRE AND EXPLOSION HAZARD TOXIC FLUID HAZARDPage Mount the Pump Installation All PumpsTypical Installation PlumbingFluid Line from Pump Installation Air-PoweredPumpsAir Line to Motor Installation Air-PoweredPumps Hydraulic Supply to Motor Installation Hydraulic-PoweredPumpsHydraulic Power Supply Hydraulic Return from MotorInstallation Hydraulic-PoweredPumps P Q RBefore You Start the Pump Pressure Relief ProcedureOperation All Pumps Flush the Pump Before First UseShutdown Operation Air-PoweredPumpsStarting and Adjusting the Pump Shutdown Operation Hydraulic-PoweredPumpsStarting and Adjusting the Pump Packing Nut Tightness MaintenanceFlushing Excessive Leaking at ThroatAir Line Lubricator Hydraulic Power Supply CheckMix Tank Volume Air Line FilterSOLUTION TroubleshootingPROBLEM CAUSEReconnecting the Displacement Pump ServiceDisconnecting the Displacement Pump For President air-poweredpumpsModel 220-564 President Pump Shown Model 220-569 Senator Pump ShownModel 236-601 Viscount I+ Pump Shown ModelRepair Kits Disassembling the Displacement PumpCleaning and Inspecting Parts ServiceService OUTLETINLET Service Reassembling the Displacement Pump Service Side View of Outlet Housing  OUTLETSEVERE-DUTY,ELECTROPOLISHED Parts President PumpsCARBON STEEL PUMPS STAINLESS STEEL PUMPSParts President Pumps SEVERE-DUTY,ELECTROPOLISHED STAINLESS STEEL PUMPSModel 237-222,Series A, 3 1 Ratio104 CARBON STEEL PUMPSModel 220-575,Series B Assembly ProcedureModel 220-574,Series B Parts President Pumps3 1 Ratio Stainless Steel President Pump with 55 gal. drum cover and agitator3 1 Ratio Carbon Steel President Pump  Model 220-566,Series A, 5 1 Ratio Parts Quiet Senator PumpsModel 220-565,Series A, 3.5 1 Ratio Model 220-567,Series A, 2.5 1 RatioModel 220-578,Series A , 4 1 Ratio Parts Quiet Bulldog PumpsModel 220-577,Series A, 4 1 Ratio Model 239-815,Series A , 4 1 RatioPage Model 236-601,Series A Model 236-605,Series A Parts Viscount I+ PumpsSEVERE-DUTY,ELECTROPOLISHED STAINLESS STEEL PUMPS Model 236-712,Series AParts Matrix CARBON STEEL DISPLACEMENT PUMPSParts Model 220-549,Series DParts Model 220-549ShownCARBON STEEL DISPLACEMENT PUMPS Model 220-549,Series DModel 239-820,Series A for Pump Model PartsParts Matrix Parts Model 237-220,Series A for Pump ModelPump Seal Kit Repair KitsPump Seal Kit Pump Seal KitMounting Hole DimensionsSurge Stand Bolt PatternGrounding Wire and Clamp AccessoriesUse Only Genuine Graco Parts and Accessories Medium Volume High-FloSurge TankStationary Stand Mounting Stand KitPump Floor Stand Wall BracketTechnical Data PUMP OUTLET PRESSURE Technical DataMaximum Working Pressure AIR CONSUMPTIONTechnical Data PUMP OUTLET PRESSURE Technical DataMPa, BAR PSI AIR CONSUMPTIONPage MPa, BAR Technical Data3789 PUMP OUTLET PRESSURETechnical Data Viscount I+ Pumps, Models 236-601andViscount I+ Pumps, Models 236-605and 3789Technical Data Manual Change SummaryViscount I+ Pumps, Models 236-712and FOR GRACO CANADA CUSTOMERS The Graco Warranty and DisclaimersGraco Phone Number