Graco 220-569 manual Maintenance, Flushing, Packing Nut Tightness, Excessive Leaking at Throat

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Maintenance

Maintenance

The operating conditions of your particular system determine how often maintenance is required. Estab- lish a good maintenance schedule during the first several weeks of operation by recording when and what kind of maintenance is needed, and then deter- mine a regular schedule for checking your system. Your maintenance schedule should include the follow- ing:

Flushing

Flushing WARNING

FIRE AND EXPLOSION HAZARD

Before flushing, read the section FIRE

AND EXPLOSION HAZARD on page

5.Be sure the entire system and flush- ing pails are properly grounded. Refer to Grounding on page 7.

1.Flush before shutting down the system for an extended period of time.

2.Flush before repairing the pump, if possible.

3.Flush before the fluid you are pumping can dry out, settle or set up in the pump and hoses.

Packing Nut Tightness

The packing nut (21) should be tight enough to stop leakage, but no tighter. Overtightening compresses and damages the packings, and may cause the pump to leak, reducing performance. See Fig. 4.

To check the adjustment of the packing nut, first re- lieve fluid pressure. If you have a torque wrench, tighten the packing nut to 34–40 NSm (25–30 ft–lb).

Excessive Leaking at Throat

To monitor leaking at the throat, remove one of the small plugs (31) from the packing nut (21). Place one end of a drain tube in the hole and the other end in a container. See Fig. 4. Monitor the drainage. If it seems excessive, and tightening the packing nut does not help, replace the throat packings. See page 20.

1

Torque to 34–40 NSm

(25–30 ft–lb).

 

211

31 31

01925

Fig. 4

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Contents Rev. T Supersedes N and PCN R includes Rev. S Refer to page 2 for the Table of ContentsINSTRUCTIONS-PARTSLIST 307-809Table of Contents SEVERE-DUTYELECTROPOLISHED STAINLESS STEEL MODELS Ratio and Type parts list pagesPump Models CARBON STEEL MODELSEQUIPMENT MISUSE HAZARD SymbolsWarning Symbol Caution SymbolTOXIC FLUID HAZARD FIRE AND EXPLOSION HAZARDPage Plumbing Installation All PumpsTypical Installation Mount the PumpInstallation Air-PoweredPumps Air Line to MotorFluid Line from Pump Installation Air-PoweredPumps Hydraulic Return from Motor Installation Hydraulic-PoweredPumpsHydraulic Power Supply Hydraulic Supply to MotorP Q R Installation Hydraulic-PoweredPumpsFlush the Pump Before First Use Pressure Relief ProcedureOperation All Pumps Before You Start the PumpOperation Air-PoweredPumps Starting and Adjusting the PumpShutdown Operation Hydraulic-PoweredPumps Starting and Adjusting the PumpShutdown Excessive Leaking at Throat MaintenanceFlushing Packing Nut TightnessAir Line Filter Hydraulic Power Supply CheckMix Tank Volume Air Line LubricatorCAUSE TroubleshootingPROBLEM SOLUTIONFor President air-poweredpumps ServiceDisconnecting the Displacement Pump Reconnecting the Displacement PumpModel Model 220-569 Senator Pump ShownModel 236-601 Viscount I+ Pump Shown Model 220-564 President Pump ShownService Disassembling the Displacement PumpCleaning and Inspecting Parts Repair KitsOUTLET INLETService Reassembling the Displacement Pump Service OUTLET Side View of Outlet Housing  ServiceSTAINLESS STEEL PUMPS Parts President PumpsCARBON STEEL PUMPS SEVERE-DUTY,ELECTROPOLISHEDCARBON STEEL PUMPS SEVERE-DUTY,ELECTROPOLISHED STAINLESS STEEL PUMPSModel 237-222,Series A, 3 1 Ratio104 Parts President PumpsParts President Pumps Assembly ProcedureModel 220-574,Series B Model 220-575,Series B  with 55 gal. drum cover and agitator3 1 Ratio Carbon Steel President Pump 3 1 Ratio Stainless Steel President PumpModel 220-567,Series A, 2.5 1 Ratio Parts Quiet Senator PumpsModel 220-565,Series A, 3.5 1 Ratio Model 220-566,Series A, 5 1 RatioModel 239-815,Series A , 4 1 Ratio Parts Quiet Bulldog PumpsModel 220-577,Series A, 4 1 Ratio Model 220-578,Series A , 4 1 RatioPage Model 236-712,Series A Parts Viscount I+ PumpsSEVERE-DUTY,ELECTROPOLISHED STAINLESS STEEL PUMPS Model 236-601,Series A Model 236-605,Series AModel 220-549,Series D CARBON STEEL DISPLACEMENT PUMPSParts Parts MatrixModel 220-549,Series D Model 220-549ShownCARBON STEEL DISPLACEMENT PUMPS PartsParts Parts MatrixModel 239-820,Series A for Pump Model Model 237-220,Series A for Pump Model PartsPump Seal Kit Repair KitsPump Seal Kit Pump Seal KitBolt Pattern DimensionsSurge Stand Mounting HoleMedium Volume High-FloSurge Tank AccessoriesUse Only Genuine Graco Parts and Accessories Grounding Wire and ClampWall Bracket Mounting Stand KitPump Floor Stand Stationary StandTechnical Data AIR CONSUMPTION Technical DataMaximum Working Pressure PUMP OUTLET PRESSURETechnical Data AIR CONSUMPTION Technical DataMPa, BAR PSI PUMP OUTLET PRESSUREPage PUMP OUTLET PRESSURE Technical Data3789 MPa, BAR3789 Viscount I+ Pumps, Models 236-601andViscount I+ Pumps, Models 236-605and Technical DataManual Change Summary Viscount I+ Pumps, Models 236-712andTechnical Data The Graco Warranty and Disclaimers Graco Phone NumberFOR GRACO CANADA CUSTOMERS