Lincoln Electric SVM204-A service manual 120V Receptacle Operation, 240V Receptacle Operation

Page 24

B-8

OPERATION

B-8

 

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120V Receptacle Operation:

Set the Output Control on the Pro-Cut 25 no higher than the 15 amp position.( Higher settings may cause circuit breaker on the OUTBACK® 185 to trip.)

Maximum material thickness that can be cut is 1/4".

240V Receptacle Operation:

The Pro-Cut 25 may be used for its full range of con- trol.

Maximum material thickness that can be cut is 3/8".

AUXILIARY POWER OPERATION

WARNING

Be sure that any electrical equipment plugged into the generator AC power receptacles can withstand a ±10% voltage and a ±5% frequency variation. Some elec- tronic devices cannot be powered by the OUTBACK®

185Refer to Table A.2, ELECTRICAL DEVICE USE WITH THE OUTBACK® 185, in the INSTALLATION section of this manual.

GENERAL INFORMATION

The OUTBACK® 185 is rated at 5700 Peak watts or 5200 continuous watts. It provides both 120 volt and 240 volt power. You can draw up to 20 amps from either side of the 120 volt duplex receptacle, but not more than 35.4 amps from both sides at once. Up to

17.7amps can be drawn from the single 240 volt receptacle.

Electrical loads in watts are calculated by multiplying the voltage rating of the load by the number of amps it draws. (This information is given on the load device nameplate.) For example, a device rated 120 volts, 2 amps will need 240 watts of power (120 x 2 = 240).

You can use Table B.3, AUXILIARY POWER APPLI- CATIONS, to determine the wattage requirements of the most common types of loads you can power with the OUTBACK® 185 Be sure to read the notes at the bottom of the table.

TO USE THE OUTBACK® 185 AS AN AUXILIARY POWER SUPPLY:

1.Start the gasoline engine. See ENGINE OPERA- TION in this section of the manual.

2.Set the current control dial on the output control panel to “MAX.” See Figure B.1.

3.Plug the load(s) into the appropriate 120 volt or 240 volt power receptacle.

NOTE: During welding, the maximum generator out- put for auxiliary loads is 100 watts.

NOTE: You can supply multiple loads as long as the total load does not exceed 5700 Peak watts or 5200 continuous watts. Be sure to start the largest loads first.

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TABLE B.2

ELECTRODE SELECTION GUIDE

 

 

 

CURRENT RANGE (AMPS)

AWS

 

ELECTRODE

 

 

 

CLASSIFICATION

ELECTRODE TYPE

POLARITY

 

 

 

 

 

 

3/32 SIZE

1/8 SIZE

5/32 SIZE

E6010

FLEETWELD® 5P

DC+

50-75

75-135

90-175

E6011

FLEETWELD® 35

DC+

50-75

70-110

80-145

E6011

FLEETWELD® 180

DC+

50-80

55-110

105-135

E6013

FLEETWELD® 37

DC±

70-95

100-135

145-180

E7018

EXCALIBUR® 7018

DC+

70-100

90-125

125-185

E7018

JETWELD® LH-73

DC+

65-85

90-125

130-185

E708-17 & E308L-17

BLUE MAX® 308/308L AC-DC

DC+

50-80

75-110

95-150

ENi-CI

SOFTWELD® 99Ni

DC+

50-80

80-110

100-140

-

WEARSHIELD® ABR

DC+

-

50-150

50-185

 

 

 

1/8 AND

 

 

 

SHEET THICKNESS

 

THINNER

1/8 AND THICKER

 

 

 

 

 

 

OUTBACK® 185

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Contents Outback Safety California Proposition 65 WarningsElectric Shock can kill ARC Rays can burn Can be dangerousPowered equipment Welding CuttingCylinder may explode Sparks can cause fire or If damaged ExplosionPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Methods of Reducing Emissions Mains Supply Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications Outback 185 K2706-1AC Auxiliary Power Bore x StrokeSafety Precautions Location and VentilationStoring PRE-OPERATION Engine Service StackingTilting OILCable Size and Length Cable Amps Length 30% Duty CycleCable Installation Machine GroundingAuxiliary Power Receptacles Premises WiringCircuit Breakers See Figure A.1Table A.2 Electrical Device USE with the Outback Type Common Electrical Devices Possible ConcernsTable of Contents Operation Section Safety Instructions OperationGraphic Symbols Used on this Equipment or in this Manual OIL AIR Cleaner FuelWork Clamp Ground Auxiliary Power BreakerDesign Features Advantages Operational Features and ControlsGeneral Description Recommended Applications When in Auto Idle WELDER/GENERATOR ControlsEngine Operation Stopping the EngineOnly qualified Personnel should install, use, or With a Lincoln WireService this equipment Electric Shock can kill120V Receptacle Operation 240V Receptacle OperationTable B.3 Auxiliary Power Applications Outback Table of Contents Accessories Section Accessories OPTIONS/ACCESSORIESTable of Contents Maintenance Section Maintenance Safety Precautions Tighten dipstick firmly before startingTo service the pre-cleaner Kohler CSMaintenance Outback 1TABLE of CONTENTS-THEORY of Operation Section E-1 Engine STARTING, Protection and Battery Charging Theory of OperationEngine STARTING, Protection and Battery Charging contin- ued Automatic Idle System Figure E.4 Automatic Idle SystemGenerating Power FlashingBuilding Output AC Output Generating Power DC Weld OutputWeld Output Control Weld Boost1TABLE of Contents Troubleshooting and Repair F-1 Troubleshooting and Repair HOW to USE Troubleshooting GuideLocate PROBLEM SYMPTOM PC Board Troubleshooting Procedures Disconnecting This plug disables the normalEngine switch Engine shut down functionTroubleshooting and Repair Problems Symptoms Engine RPM adjustment ProcedureAdjustment procedure Troubleshooting and Repair Voltage, and resistance Tests Perform the stator resistance Voltage testsBrush and slip ring service EngineService procedure Brush and slip RingCircuit tests Outback Engine RPM Adjustment Procedure Test DescriptionEngine RPM Adjustment Procedure Strobe-Tach MethodControl Lever Frequency Counter MethodTOP View of Engine Vibratach MethodThrottle Adjustment Procedure Throttle Adjustment Procedure High Idle AdjustmentLow Idle Adjustment Brush and Slip Ring Service Procedure Procedure DescriptionBrush and Slip Ring Service Procedure Figure F.5 Brush Holder Assembly LocationCleaning Slip Rings Cable TIE BrushesOutback Rotor Flashing and Voltage Test Set the output control to maximum Battery Charging System Test Figure F.8 Charging System Stator Voltage Test Figure F.9 High and LOW Idle Adjustment Stator Voltage TestRotor Resistance and Ground Test Static Slip Rings Brushes Rotor Resistance and Ground Test StaticRotor Resistance and Ground Test Dynamic Rotor Resistance and Ground Test Dynamic Figure F.11 Brush and Slip Ring LocationsStator Short Circuit and Ground Test Perform Case Cover Removal Procedure Stator Short Circuit and Ground TestWeld Boost System Test Figure F.12 High and LOW Idle Adjustment Weld Boost System TestCase Cover Removal and Replacement Procedure Case Cover Removal and Replacement Procedure Figure F.13 Case Cover RemovalFuel Tank and Enclosure Removal and Replacement Procedure Removal and Replacement Procedure Perform the Case Cover Removal ProcedureFuel Tank and Enclosure Mounting Bracket Battery Outback Control BOX Removal and Replacement Procedure Control BOX Removal and Replacement Procedure Perform the Fuel Tank and Enclosure Removl ProcedureMounting Bracket Battery Outback Stator Removal and Replacement Procedure Stator Removal and Replacement Procedure Perform the Control Box Removal ProcedureInstalling the stator assembly Figure F.19 Nuts & Rubber Engine MountsTolerance Ring Stator Rotor Removal and Replacement Procedure Rotor Removal and Replacement Procedure Perform the Stator Removal ProcedureReplacing the Rotor Retest After Repair No-load test valuesFull load test values Volt receptaclesOutback Table of Contents Diagram Section Wiring Diagram Outback OUTBacKSchEmaTic cOmplETE machiNE cODE 11516 G6205 Equipmenttype