Lincoln Electric SVM204-A service manual Wiring Diagram Outback, OUTBacK

Page 96

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G-2

ElEcTrical DiaGramS

G-2

WiriNG DiaGram - cOmplETE machiNE cODE 11516 (l13878)

WIRING DIAGRAM - OUTBACK 185

77

GROUND STUD

GND-J

76

R1

ON CONTROL PANEL

FRONT

OIL

75

7

GND-G

LEVEL

224A

GND-K

MODULE

LOW OIL

9

GND-C

GND

INDICATOR

224

GND-F

BW

L.E.D.

CB1

BW

HOUR METER

3

3

30A

11

BLUE

Y

Y

GND-K

20ACB2

3A

3B

P4

5

GND-C

GND-D

J4

SILVER

B

BR

BR

1

212

5

5A

5A

J6

GND-I

5B

210B

2

BLACK

3

210A

NEUTRAL STUD

6B

208

4

208A

ON CONTROL

CB3, 20A

6

PANEL BOTTOM

240 V

YR

213B

5

GND-E

215A

6

215

WRAP IN

IDLE

213A

6A

30ACB1

6B

5B

SILVER

J5

BW

SOLENOID

S1

OFF

OPPOSITE

BLACK

230

FUSE

209A

213

DIRECTIONS

12

IGNITION

W3

W3A

3RD

ALT.

OIL

COILS

AUTO

D1

+

STARTER

POS

211

WRAP 1

EL-B

ELEC

(TOP)

LEVEL

SOLENOID

HIGH

ELECTRODE

SENSOR

SPARK

TURN

CHOKE

(CLOSED WHEN

ENGINE

+

12

210A

W4

L1

PLUG

209

4TH (TOP)

OIL LEVEL

STARTER

VOLT

AC REACTOR

+

IS TOO LOW)

W1

BATTERY

W1A

1ST (BOTTOM)

NEG

(BOTTOM)

GND-H

GND

ROTOR

2ND

ENGINE

FIELD

W2

W2

+

13A

GENERATOR

SLIP

WORK

CB4

SUPPORT

RINGS

WORK

FRAME

200A

-

5A

GROUND

261

14

8

10

219

13

260

GND-I 75

GND-G 215

200A

213

212

208A

211

76

224

219

10

261

13

14

77

209

224A

8

260

1

5

1

6

1

2

J3

J1

3

J2

6

10

7

12

4

B1

B2

B3

B4

FIELD / IDLER PC BOARD

A

L13878PRINT

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

OUTBacK® 185

Image 96

Contents Outback Safety California Proposition 65 WarningsElectric Shock can kill ARC Rays can burn Can be dangerousPowered equipment Welding CuttingCylinder may explode Sparks can cause fire or If damaged ExplosionPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Methods of Reducing Emissions Mains Supply Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications Outback 185 K2706-1AC Auxiliary Power Bore x StrokeSafety Precautions Location and VentilationStoring PRE-OPERATION Engine Service StackingTilting OILCable Size and Length Cable Amps Length 30% Duty CycleCable Installation Machine GroundingAuxiliary Power Receptacles Premises WiringCircuit Breakers See Figure A.1Table A.2 Electrical Device USE with the Outback Type Common Electrical Devices Possible ConcernsTable of Contents Operation Section Safety Instructions OperationGraphic Symbols Used on this Equipment or in this Manual OIL AIR Cleaner FuelWork Clamp Ground Auxiliary Power BreakerDesign Features Advantages Operational Features and ControlsGeneral Description Recommended ApplicationsWhen in Auto Idle WELDER/GENERATOR ControlsEngine Operation Stopping the EngineOnly qualified Personnel should install, use, or With a Lincoln WireService this equipment Electric Shock can kill120V Receptacle Operation 240V Receptacle OperationTable B.3 Auxiliary Power Applications Outback Table of Contents Accessories Section Accessories OPTIONS/ACCESSORIESTable of Contents Maintenance Section Maintenance Safety Precautions Tighten dipstick firmly before startingTo service the pre-cleaner Kohler CSMaintenance Outback 1TABLE of CONTENTS-THEORY of Operation Section E-1 Engine STARTING, Protection and Battery Charging Theory of OperationEngine STARTING, Protection and Battery Charging contin- ued Automatic Idle System Figure E.4 Automatic Idle SystemGenerating Power FlashingBuilding Output AC Output Generating Power DC Weld OutputWeld Output Control Weld Boost1TABLE of Contents Troubleshooting and Repair F-1 Troubleshooting and Repair HOW to USE Troubleshooting GuideLocate PROBLEM SYMPTOM PC Board Troubleshooting Procedures Disconnecting This plug disables the normalEngine switch Engine shut down functionTroubleshooting and Repair Problems Symptoms Engine RPM adjustment ProcedureAdjustment procedure Troubleshooting and Repair Voltage, and resistance Tests Perform the stator resistance Voltage testsBrush and slip ring service EngineService procedure Brush and slip RingCircuit tests Outback Engine RPM Adjustment Procedure Test DescriptionEngine RPM Adjustment Procedure Strobe-Tach MethodControl Lever Frequency Counter MethodTOP View of Engine Vibratach MethodThrottle Adjustment Procedure Throttle Adjustment Procedure High Idle AdjustmentLow Idle Adjustment Brush and Slip Ring Service Procedure Procedure DescriptionBrush and Slip Ring Service Procedure Figure F.5 Brush Holder Assembly LocationCleaning Slip Rings Cable TIE BrushesOutback Rotor Flashing and Voltage Test Set the output control to maximum Battery Charging System Test Figure F.8 Charging System Stator Voltage Test Figure F.9 High and LOW Idle Adjustment Stator Voltage TestRotor Resistance and Ground Test Static Slip Rings Brushes Rotor Resistance and Ground Test StaticRotor Resistance and Ground Test Dynamic Rotor Resistance and Ground Test Dynamic Figure F.11 Brush and Slip Ring LocationsStator Short Circuit and Ground Test Perform Case Cover Removal Procedure Stator Short Circuit and Ground TestWeld Boost System Test Figure F.12 High and LOW Idle Adjustment Weld Boost System TestCase Cover Removal and Replacement Procedure Case Cover Removal and Replacement Procedure Figure F.13 Case Cover RemovalFuel Tank and Enclosure Removal and Replacement Procedure Removal and Replacement Procedure Perform the Case Cover Removal ProcedureFuel Tank and Enclosure Mounting Bracket Battery Outback Control BOX Removal and Replacement Procedure Control BOX Removal and Replacement Procedure Perform the Fuel Tank and Enclosure Removl ProcedureMounting Bracket Battery Outback Stator Removal and Replacement Procedure Stator Removal and Replacement Procedure Perform the Control Box Removal ProcedureInstalling the stator assembly Figure F.19 Nuts & Rubber Engine MountsTolerance Ring Stator Rotor Removal and Replacement Procedure Rotor Removal and Replacement Procedure Perform the Stator Removal ProcedureReplacing the Rotor Retest After Repair No-load test valuesFull load test values Volt receptaclesOutback Table of Contents Diagram Section Wiring Diagram Outback OUTBacKSchEmaTic cOmplETE machiNE cODE 11516 G6205 Equipmenttype