TOC
TOC
PC BOARD ASSEMBLY-CONTROL
ELECTRICAL DIAGRAMS
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Return to Master TOC
3.30
3.10
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| POWER MIG 200 |
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| X7 |
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| R89 |
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| R88 |
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| C21 |
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| C20 |
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| R42 | C24 | CONTROL |
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| C47 |
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| R32 R25 R13 |
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| C11 |
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| C33 |
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| C29 |
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| R73 |
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| R65 |
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| R71 |
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| TP 9 |
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| R14 |
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| R24 |
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| C28 |
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| TP1 |
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| C12 |
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| R50 |
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| 3 |
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| R86 |
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| R41 |
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| R15 |
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| R87 |
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| C23 |
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| TP1 |
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| R26 |
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| C15 | ||||||||||||||||||||||||||||||
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| R113 |
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| R109 | C34R77 |
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| Q5 |
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| R17 |
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| R27 |
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| C14 | ||||||||||||||||||||||||||||
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| R111 |
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| R108 |
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| Q4 |
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| R16 |
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| R51 |
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| R66 |
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| C13 | |||||||||||||
B |
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| X6 |
| C30 |
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| R121 |
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| C31 |
| R72 |
| R78R74 X8 |
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| R68 |
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| R30 |
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| TP1 |
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| X4 | ||||||||
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| C22 |
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| R29 |
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| D10 |
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| R31 |
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| C42 |
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| C53 |
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| Q13 |
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| C52 C36 | C35 | DZ4 |
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| R52 |
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| R33 |
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| R8 | |||||||||||||||||||||||||||||||||||||||||
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| R76 |
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| R44 |
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| T P1 |
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| R57 |
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| Q6 |
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| R118 |
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| R110 |
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| Q7 |
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| R28 |
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| R112 |
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| R115 |
| C43 |
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| Q19 |
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| 4 |
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| R70 |
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| R43 |
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| R18 |
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| Q10 |
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| R75 |
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| R54 |
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| R34 |
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| Q18 |
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| Q16 |
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| R92 Q14 |
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| R116 |
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| Q2 |
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| 8 |
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| C16 |
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| C54 |
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| R6 |
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| |||||||||||||||||||||
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| R119 |
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| R79 |
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| R59 |
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| R36 |
| R35 R20 |
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| R39 |
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| |||||||||||||||||||||
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| R114 |
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| R117 |
| R95 |
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| R56 R55 |
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| D17 |
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| R90 |
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| R80 |
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| |||||||||||||||
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| R97 |
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| R91 |
| TPQ15 |
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| R21 R82 |
| X5 |
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| C19 | R40 |
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| |||||||||||
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| D11 |
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| R81 |
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| R62 |
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| C9 |
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| R96 |
| R64 C41 |
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| C18 |
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| R127 |
| R23 |
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| X9 |
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| R98 |
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| C37R94 |
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| C50 |
| C40 |
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| R60 |
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| R104 |
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| R107 |
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| R84 |
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| R63 |
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| R99 |
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| C39 |
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| R101 |
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| R103 |
| R46 | Q11 |
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| R48 |
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| R22 |
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| R85 |
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| R100D19 |
| R122 |
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| R123 |
| R47R105 |
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| Q8 |
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| R5 |
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| C4R12 | TP |
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| 2 |
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| R38 |
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| D6 |
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| C5 |
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| C48 |
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| C17 |
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| D7 |
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C6 |
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Q3 |
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| DZ1 | TP |
| ||||
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| 4 |
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| R4 |
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| R19 |
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| R126 | R3 |
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| D13 TP 7 |
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| Q9 |
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D12 | R10 |
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DZ8
X1
C2
TPTP 31
C1
X2
D3
Q1 | TP 6 |
|
DZ9
R2
D4
C3
D2
D1
R1
T1
DZ7 
R129 
R128
C49
ITEM | REQ’D | PART No. | DESCRIPTION |
FOR ITEMS BELOW, REFER TO ELECTRO | NIC COMPONENT DATABASE FOR COMPONENT SPECIFICATIONS | ||
R16,R17,R27,R70,R118 | 5 | RESISTOR,SMD,METAL FILM,1/10W,12.1K,1 | |
R18,R75 | 2 | RESISTOR,SMD,METAL FILM,1/10W,100OHMS | |
R19,R34,R61,R110,R111,R119,R123 | 7 | RESISTOR,SMD,METAL FILM,1/10W,15.0K,1 | |
R20,R32,R73,R127 | 4 | RESISTOR,SMD,METAL FILM,1/10W,10.0K,1 | |
R22 | 1 | RESISTOR,SMD,METAL FILM,1/10W,6.19K,1 | |
R23 | 1 | RESISTOR,SMD,METAL FILM,1/10W,2.21K,1 | |
R28,R29,R50,R51 | 4 | RESISTOR,SMD,METAL FILM,1/10W,82.5K,1 | |
R30,R47,R88,R96,R97,R116,R124 | 7 | RESISTOR,SMD,METAL FILM,1/10W,20.0K,1 | |
R31,R35 | 2 | RESISTOR,SMD,METAL FILM,1/10W,267OHMS | |
R37,R45 | 2 | THERMISTOR,PTC,500OHMS,28mA | |
R38 | 1 | RESISTOR,SMD,METAL FILM,1/10W,681K,1% | |
R39,R63,R79,R90 | 4 | RESISTOR,SMD,METAL FILM,1/10W,221OHMS | |
R41,R64 | 2 | RESISTOR,SMD,3.32K,1/4W,1206,1% ,TR | |
R42,R122 | 2 | RESISTOR,SMD,METAL FILM,1/10W,100K,1% | |
R44 | 1 | RESISTOR,SMD,METAL FILM,1/10W,357OHMS | |
R46,R80,R115 | 3 | RESISTOR,SMD,METAL FILM,1/10W,5.11K,1 | |
R48,R49 | 2 | RESISTOR,SMD,1W,243OHMS,1% | |
R52 | 1 | RESISTOR,SMD,METAL FILM,1/10W,4.75K,1 | |
R53,R108 | 2 | RESISTOR,SMD,METAL FILM,1/10W,39.2K,1 | |
R54 | 1 | TRIMMER,SMD,MT,1/4W,2K,10% ,LINEAR | |
R56 | 1 | RESISTOR,SMD,12.1K,1/4W,1206,1% | |
R58,R81 | 2 | RESISTOR,SMD,26.7K,1/4W,1206,1% ,TR | |
R59 | 1 | RESISTOR,SMD,METAL FILM,1/10W,9.09K,1 | |
R60 | 1 | RESISTOR,SMD,METAL FILM,1/10W,2.43K,1 | |
R62 | 1 | RESISTOR,SMD,METAL FILM,1/10W,332OHMS | |
R66 | 1 | RESISTOR,SMD,METAL FILM,1/10W,24.3K,1 | |
R68 | 1 | RESISTOR,SMD,METAL FILM,1/10W,3.74K,1 | |
R71,R87,R106 | 3 | RESISTOR,SMD,METAL FILM,1/10W,1.00K,1 | |
R74 | 1 | RESISTOR,SMD,METAL FILM,1/10W,17.8K,1 | |
R76,R100 | 2 | RESISTOR,SMD,METAL FILM,1/10W,8.25K,1 | |
R77,R78,R89 | 3 | RESISTOR,SMD,METAL FILM,1/10W,619OHMS | |
R82,R85 | 2 | RESISTOR,SMD,5.62K,1/4W,1206,1% ,TR | |
R83 | 1 | RESISTOR,SMD,METAL STRIP,3W,0.05OHMS, | |
R84 | 1 | RESISTOR,SMD,22.1K,1/4W,1206,1% | |
R86 | 1 | RESISTOR,SMD,METAL FILM,1/10W,56.2K,1 | |
R91,R102 | 2 | RESISTOR,SMD,METAL FILM,1/10W,200OHMS | |
R92,R114,R117 | 3 | RESISTOR,SMD,METAL FILM,1/10W,1.82K,1 | |
R93,R99 | 2 | RESISTOR,SMD,METAL FILM,1/10W,6.81K,1 | |
R95 | 1 | RESISTOR,SMD,METAL FILM,1/10W,475OHMS | |
R101 | 1 | RESISTOR,SMD,15K,1/4W,1206,1% ,TR | |
R103 | 1 | RESISTOR,SMD,1K,1/4W,1206,1% ,TR | |
R104,R107 | 2 | RESISTOR,SMD,6.19K,1/4W,1206,1% ,TR | |
R109 | 1 | TRIMMER,SMD,MT,1/4W,50K,10% ,LINEAR | |
R112 | 1 | RESISTOR,SMD,METAL FILM,1/10W,681OHMS | |
R113 | 1 | RESISTOR,SMD,METAL FILM,1/10W,22.1K,1 | |
R125 | 1 | RESISTOR,SMD,METAL FILM,1/10W,750OHMS | |
R128,R129 | 2 | RESISTOR,SMD,249OHMS,1/4W,1206,1% ,TR | |
T1 | 1 | TRANSFORMER,PCB,PWM,FLYBACK | |
X1 | 1 | IC,SMD,VOLTAGE | |
X2 | 1 | ||
X3,X9 | 2 | IC,SMT,COMPARATOR,QUAD,2901D | |
X4 | 1 | ||
X5 | 1 | IC,SMT,CMOS,DRIVER,MOSFET,2113(SS) | |
X6 | 1 | ||
X7 | 1 | IC,CONVERTER,F/V ,2907, | |
X8 | 1 | ||
| ITEM | REQ’D | PART No. | DESCRIPTION |
1 | 1 | P.C. BOARD BLANK | ||
2 | .01 oz. | E3539 | ELECTRICAL INSULATION COMPOUND | |
| FOR ITEMS BELOW, REFER TO ELECTRONIC COMPONENT DATABASE FOR COMPONENT SPECIFICATIONS | |||
| C1 | 1 | CAPACITOR,ALEL,1000,35V,20% | |
| C2 | 1 | CAPACITOR,SMD,CERAMIC,2700pF,50V,5% ,X | |
| C3 | 1 | CAP,ALEL,3300,63V,20% | |
| C4 | 1 | CAPACITOR,SMD,CERAMIC,4700pF,50V,10% , | |
| C5 | 1 | CAPACITOR,SMD,TANTALUM,4.7MF,35V,10% , | |
| C6,C39,C48 | 3 | CAPACITOR,SMD,CERAMIC,820pF,50V,5% ,CO | |
| C7,C9,C11,C14,C15,C17,C18 | 26 | CAPACITOR,SMD,CERAMIC,0.1MF,50V,10% ,X | |
| C19,C22,C24,C27,C28,C29 |
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| C32,C34,C35,C37,C38,C40 |
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| C41,C44,C47,C50,C52,C53,C54 |
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| C8 | 1 | CAPACITOR,SMD,TANTALUM,1.0MF,35V,10% , | |
| C10 | 1 | CAPACITOR,SMD,CERAMIC,100pF,100V,5% ,C | |
N.C. C12,C23,C30,C31,C36,C42,C43 | 6 | CAPACITOR,SMD,CERAMIC,0.022MF,50V,10% | ||
| C13,C16 | 2 | CAPACITOR,SMD,CERAMIC,330pF,100V,5% ,C | |
| C20,C21 | 2 | CAPACITOR,SMD,TANTALUM,22MF,25V,10% ,S | |
| C25,C26 | 2 | CAPACITOR,SMD,CERAMIC,0.22MF,50V,20% , | |
| C33 | 1 | CAPACITOR,SMD,CERAMIC,4700pF,50V,5% ,C | |
| C45 | 1 | CAPACITOR,SMD,TANTALUM,22MF,16V,10% ,S | |
| C46 | 1 | CAPACITOR,SMD,TANTALUM,10MF,16V,10% ,S | |
| C49 | 1 | CAPACITOR,SMD,TANTALUM,2.2MF,20V,10% , | |
| D1,D2,D3,D4,D5,D16 | 6 | ||
| D6,D9,D10,D14,D17 | 5 | DIODE,SMD,DUAL,200MA,30V,SCHOTTKY,SOT | |
| D7 | 1 | DIODE,SMD,1A,30V,SMA,SCHOTTKY | |
| D8,D11,D13 | 3 | DIODE,SMD,1A,400V,FAST | |
| D12 | 1 | ||
| D15,D18,D19 | 3 | DIODE,SMD,DUAL,0.200A,70V,UFR | |
| DZ1 | 1 | ZENER DIODE,SMD,3W,8.2V,5% , SMB | |
| DZ4 | 1 | ZENER_DIODE,SMD,225mW,12V,5% ,SOT | |
| DZ5 | 1 | ZENER DIODE,SMD,3W,5.1V,5% , SMB | |
| DZ6,DZ7 | 2 | ZENER DIODE,SMD,0.5W,5.1V, 5% ,SOD123 | |
| DZ8,DZ9 | 2 | ZENER DIODE, 1W,27V,10% 1N4750A | |
| J1 | 1 | ||
| J2 | 1 | ||
| J3 | 1 | ||
| Q1,Q9 | 2 | TRANSISTOR,SMD,NMF,T263,45A,100V(SS) | |
| Q2 | 1 | ||
| Q3,Q4,Q5,Q6,Q7,Q11,Q13,Q14 | 12 | TRANSISTOR,SMD,NPN,0.5A,40V,SOT | |
| Q15,Q16,Q17,Q19 |
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| Q8,Q10,Q12,Q18 | 4 | TRANSISTOR,SMS,PNP,SOT23,0.5A, 40V,MM | |
| R1,R55 | 2 | RESISTOR,SMD,METAL FILM,1/10W,2.80K,1 | |
| R2 | 1 | RESISTOR,SMD,METAL FILM,1/10W,31.6K,1 | |
| R3,R7,R126 | 3 | RESISTOR,SMD,2.67K,1/4W,1206,1% ,TR | |
| R4 | 1 | RESISTOR,SMD,24.9OHMS,1/4W,1206,1% ,TR | |
| R5,R33,R36,R120 | 4 | RESISTOR,SMD,METAL FILM,1/10W,5.62K,1 | |
| R6,R26,R121 | 3 | RESISTOR,SMD,METAL FILM,1/10W,33.2K,1 | |
| R8 | 1 | RESISTOR,SMD,2K,1/4W,1206,1% ,TR | |
| R9,R21,R40,R105 | 4 | RESISTOR,SMD,100OHMS,1/4W,1206,1% ,TR | |
| R10 | 1 | RESISTOR,SMD,15.0OHMS,1/4W,1206,1% ,TR | |
| R11,R72,R94 | 3 | RESISTOR,SMD,METAL FILM,1/10W,16.5K,1 | |
| R12 | 1 | RESISTOR,SMD,METAL FILM,1/10W,68.1K,1 | |
| R13,R25,R43,R98 | 4 | RESISTOR,SMD,METAL FILM,1/10W,3.32K,1 | |
| R14,R24,R57 | 3 | RESISTOR,SMD,1.00M,1/4W,1206,1% ,TR | |
| R15,R65 | 2 | RESISTOR,SMD,METAL FILM,1/10W,475K,1% | |
UNLESS OTHERWISE SPECIFIED:
CAPACITANCE = MFD/VOLTS
.20
0
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| R61 |
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| R49 | D16 | J3 | J2 | |||
| Q12 |
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| R124 |
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R83 |
J1
INDUCTANCE = HENRIES RESISTANCE = OHMS
0 | .20 | 5. 60 | 5.80 |
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S. A.
| UNLESS OTHERWISE SPECIFI ED TOLERANCE | "X" INFO. | Chg. Sheet No. |
| DESIGN INFORMATION | REFERENCE: | EQUIPMENT TYPE: |
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| MANUFACTURI NG TOLERANCE PER E2056 |
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| ON 2 P LACE D ECIM ALS IS ± .0 2 | XA |
| DRAWN BY: |
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| ON 3 PLACE DECIMALS IS ± .002 |
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| SUBJECT : |
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| ON AL L ANGL ES IS ± .5 OF A DEGR EE |
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| MATERIAL TOLER ANC E (" t") TO AGREE |
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| ENGINEER: | SUPERSEDI NG: |
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| WITH PU BLISH ED STAND ARD S. |
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| APPROVED: |
| SCALE: | DATE: | DRAWING No.: | |
| DO NOT SCALE THIS DRAWING |
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NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro- vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine.