Lincoln Electric SVM136-A service manual Right Side View

Page 52

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F-12

F-12

TROUBLESHOOTING & REPAIR

CONTROL TRANSFORMER (T2) VOLTAGE TEST (continued)

FIGURE F.2 – CONTROL TRANSFORMER X1 AND X2 TEST CONNECTIONS

MACHINE FRONT

BACK OF

CONTROL

PANEL

LEAD #231

CONNECTION

METER

PROBE

RIGHT SIDE VIEW

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6.Test for 115VAC between leads X1 and #231.

NOTE: If the main AC input supply voltage varies, the control transformer voltage will vary by the same percentage.

a.Connect one end of an insulated alligator clip to the X1 connection at the input con- tactor (CR1) coil. See Figure F.2.

b.Connect the other end of the alligator clip to one of the meter probes. Be sure that neither the alligator clip nor the meter probe touches any metal surfaces.

c.Connect the other meter probe to the #231 connection (top lead) at the power switch. See Figure F.2.

d.Apply input power to the CV-400.

7.Read the meter for 115VAC.

a.If 115VAC is present, the control trans- former is functioning properly.

b.If 115VAC is NOT present, go to Step 8.

8.If 115VAC is not present between leads X1 and #231, check the spliced connection between #231 and X2. Test for correct main input supply power to the control transformer primary windings (H1, H2, H3, etc.). Check the main input supply power hookup to the machine. See the Wiring Diagram.

a.If the correct main input supply power to the control transformer primary windings is present AND the secondary voltage is not correct, the control transformer may be faulty. Replace.

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IDEALARC CV-400

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Contents Idealarc CV-400 Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications Idealarc CV-400Location and Ventilation Safety PrecautionsLifting Ground Connection Input Supply ConnectionsInput Wire and Fuse Size Return toReconnect Procedure Output Connections Connect Electrode and Work Leads to Output TerminalsFigure A.5 Output Terminal Connections Connect Wire Feeders Table of Contents Operation Section Operation Safety InstructionsOperating Instructions Operational Features and Controls Design FeaturesGeneral Description Recommended ProcessesWelding Capability LimitationsControls and Settings Figure B.1 Case Front ControlsWelding Operation Remote ControlLocal Control Auxiliary Power Overload ProtectionIdealarc CV-400 Table of Contents Accessories Factory Installed Options OPTIONS/ACCESSORIESField Installed Options Automatic Wire Feeders Connecting the NA-3 to the Idealarc CV-400Connecting the NA-5 to the Idealarc CV-400 FeederterminalAccessories Semiautomatic Wire Feeders Connecting the LN-7 to the Idealarc CV-400 Terminal StripConnecting the LN-8 or LN-9 to the Idealarc CV-400 Idealarc CV-400 Table of Contents Maintenance Safety Precautions Routine and Periodic Maintenance Return to Return to Section TOCFigure D.1 Idealarc CV-400 Table of Contents Theory of Operation Section Theory of Operation Input Line VOLTAGE, Contactor and Main TransformerOutput CONTROL, Rectification and Feedback Protective Devices Circuits Figure E.4 CV-400 Trigger and Thermal Light CircuitSCR Operation Figure E.5 SCR OperationIdealarc CV-400 Table of Contents Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Electric Shock can killTroubleshooting Guide Output ProblemsOutput Problems SCR/Diode Perform the SCR/Diode Bridge SCR/Diode Rectifier Bridge Test Welding Problems Description Control Transformer T2 Voltage TestMaterials Needed Test Procedure Control Transformer T2 Voltage TestRight Side View Input Contactor Test Input Contactor Test Test for Contact Continuity Figure F.4 Input Contactor Test ConnectionsMain Transformer T1 Voltage Test Main Transformer T1 Voltage Test Figure F.6 Main Secondary Lead Test Points Blank Main Transformer T1 Voltage Test Static SCR/DIODE Rectifier Bridge Test Static SCR/DIODE Rectifier Bridge Test SCR Anode Remove ANY Insulating Paint Cathode SCR Active SCR Test Active SCR Test Figure F.15 Heat Sink Test Points Figure F.16 SCR Tester Circuit and SCR Connections Maximum Output Setting no Load Normal Open Circuit Voltage WaveformTypical Output Voltage Waveform Machine Loaded Maximum Output Setting no Load Typical SCR Gate Voltage WaveformAbnormal Output Voltage Waveform Machine Loaded ONE Output SCR not FunctioningInput Contactor CR1 CLEANING/REPLACEMENT DescriptionCleaning Procedure Contactor Replacement ProcedureFAN Motor and Blade Removal and Replacement FAN Motor and Blade Removal and Replacement ProcedureSCR/DIODE Rectifier Assembly Removal and Replacement SCR/DIODE Rectifier Assembly Removal and ReplacementSCR Removal and Replacement SCR Removal and Replacement Procedure for the 1/2 Inch Wide Spring Figure F.21 1/2 Wide Leaf SpringClamping Procedure For 1/4-28 CAP Screws Clamping Procedure For 1/4-20 CAP ScrewsProcedure for Inch Wide SpringAfter Replacing the SCRs Mounting of Stud Type Diodes To Aluminum Heat Sinks Mounting of Stud Type Diodes To Aluminum Heat SinksMain Transformer Removal and Replacement Main Transformer Removal & Replacement Removal of Lift BailRemoval of Choke and TOP Iron Assembly Figure F.26 Choke RemovalReassembly of Transformer Coils Figure F.27 Epoxy MIX Application AreasFigure F.28 Coil Lead Placement Figure F.30 Primary Thermostat Location Reassembling the Main Transformer Into the Machine Reassemble the Lift BailRetest After Repair Input Idle Amps and WattsOpen Circuit Voltages Welding Output Load TestIdealarc CV-400 Electrical Diagrams Section GWiring Diagram Codes 10084, 10085 Wiring Diagram Code Control PC Board G2629-1 Layout Control PC Board G2629-1 Schematic Snubber Snubber PC Board M15370-3 Schematic Idealarc CV-400