Lincoln Electric IM648-B specifications Possible fault in Output Power board

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E-4

TROUBLESHOOTING

E-4

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF MISADJUSTMENTS(S)

RECOMMENDED

COURSE OF ACTION

When the trigger is pulled air begins

1.

Check the torch consumables to be

to flow, but there is no pilot arc after

 

sure they are not dirty or greasy,

at least 3 seconds.

 

and are in good shape. Replace

 

 

the consumables if necessary.

 

2.

Make sure the air pressure is set

 

 

at 70 psi (75 psi for a 50 ft. torch).

 

3.

Make sure there are no kinks or

 

 

restrictions for air flow in the torch

 

 

cable. Replace cable as needed.

 

4.

If a slight thump cannot be felt in

 

 

the torch when the trigger is

 

 

pulled, check for loose connection

 

 

in the torch head and solenoid

 

 

assembly.

 

5.

With machine turned off - input

 

 

power removed, and torch and

 

 

consumables connected - mea-

 

 

sure resistance on Output Power

 

 

board between B1 and B21. If

 

 

>10Ω, possible fault in torch and

 

 

cable assembly.

 

6.

Possible fault in Output board.

 

 

 

The air begins to flow and there is a

1.

Check the torch consumables to

very brief arc that snaps out consis-

 

be sure they are in tight, not dirty

tently with repeated trigger pulls.

 

or greasy and in good shape.

 

 

Replace if necessary.

 

2.

Make sure the air pressure is set

 

 

at 70 psi.

 

3.

Possible fault in Output Power board.

 

 

 

The arc starts but sputters badly.

1.

Check the torch consumables to

 

 

be sure they are in tight, not dirty

 

 

or greasy and in good shape.

 

 

Replace if necessary.

 

2.

Check air supply for oil or a great

 

 

deal of water. If there is oil or a

 

 

great deal of water, the air must

 

 

be filtered or the machine

 

 

switched to nitrogen or bottled air.

 

3.

Make sure the air pressure is set at 70 psi.

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact

your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

PYTHON

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