Lincoln Electric IM648-B Python powers up properly 1. Press Purge button on the front

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E-3

TROUBLESHOOTING

E-3

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF MISADJUSTMENTS(S)

RECOMMENDED

COURSE OF ACTION

The PYTHON powers up properly 1. Press Purge button on the front of

but there is no response when the

the PYTHON. If air does not flow,

trigger is pulled and only the

then:

POWER LED is lit.

a. Auxiliary transformer may be

 

faulty.

 

b. The main gas solenoid assem-

 

bly may be faulty. Check or

 

replace.

 

c. Possible faulty Output Power

 

board.

 

d. Possible faulty Control board.

2. (check for continuity from the bulk- head connector to the molex) See Wiring Diagram.

3. Remove the handles (or barrel) of

the torch and examine all the con-

nections. Pay attention to location If all recommended possible areas of of electrode lead mounting at back misadjustment have been checked of torch head, broken trigger and and the problem persists, Contact

solenoid leads.your local Lincoln Authorized

Field Service Facility.

4.Check for proper trigger switch operation. Remove the torch cable assembly from the PYTHON and test for continuity between 9 and 1 at the quick connect when the trig- ger switch is depressed and no continuity when the switch is not depressed. Replace the trigger switch or torch cable if defective.

5.Possible faulty Control board.

6.Possible faulty Output Power board.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

PYTHON

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Contents RED-D-ARC Python Safety Electric Shock can killPlasma ARC can injure Iii Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Vii Installation Three Phase Single PhaseHigh Frequency Interference Protection Safety Precautions Electric Shock can KillSelect Proper Location Input Electrical Connections Power Input ConnectionInput Power Cord Connector Installation Frame Grounding Input Voltage Reconnection ProcedureUSE on Engine Driven Power Supplies GAS Input Connections Output ConnectionsOperation Safety PrecautionsPreheat Temperature for Plasma Cutting DescriptionUser Responsibility Operational Features and ControlsDesign Features Advantages Recommended Processes and EquipmentCutting Capability Consumable LifeControls and Settings LimitationsSafety LED Thick Sections of Metal Procedure RecommendationsPilot ARC Discussion ARC Initiated Machine InterfaceARC Start ARC VoltageAccessories General Options AccessoriesMaintenance Input Filter Capacitor Discharge ProcedureRoutine Maintenance Periodic MaintenanceTroubleshooting HOW to USE Troubleshooting GuideYour local Lincoln Authorized Field Service Facility Python powers up properly 1. Press Purge button on the front Possible fault in Output Power board Or dross Symptom Check Wiring Diagram Python Code Diagrams Shown for 400-460VAC Operation Slow BlowWiring Diagram for Code Wiring Diagram for Code Dimension Print Python Precaucion Warnung