Lincoln Electric IM546 manual MAINTENANCED-5, GUN Handle Parts

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MAINTENANCED-5

GUN HANDLE PARTS

The gun handle consists of two halves that are held together with a collar on each end. To open up the handle, turn the collars approximately 60 degrees counter-clock- wise until the collar reaches a stop. Then pull the collar off the gun handle. If the col- lars are difficult to turn, position the gun handle against a corner, place a screwdriv- er against the tab on the collar and give the screwdriver a sharp blow to turn the collar past an internal locking rib. See Figure D-3.

FIGURE D.3

Counter-clockwise

WELD-PAK 100

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Contents WELD-PAK 100 Plus Safety Depends on YouARC Welding can be hazardous SafetyCylinder may explode if damaged Iii Electric and Magnetic FieldsSûreté Pour Soudage a LʼArc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Master Table of Contents for ALL Sections Vii Technical Specifications WELD-PAK INSTALLATIONA-12INSTALLATION Safety PrecautionsIdentify and Locate Components Stacking INSTALLATIONA-3Select Suitable Location Output ConnectionsConnecting Gun Cable to the WELD-PAK 4INSTALLATIONGUN Installation Work Cable InstallationFigure A.5 INSTALLATIONA-5Code Requirements for Input Connections 6INSTALLATIONInput Connections Requirements For Rated OutputWelding Sparks can cause fire or explosion Observe all safety information throughout this manualOPERATIONB-1 Fumes and Gases can be dangerous2OPERATION Sequence of Operation Wire LoadingOPERATIONB-3 Welding OperationsFriction Brake Adjustment Wire Threading4OPERATION Making a Weld Cleaning Tip And NozzleOPERATIONB-5 Process GuidelinesOverload Protection Changing Machine Over to Feed Other Wire Sizes6OPERATION Welding with Gmaw MIGSELF-SHIELDED Fcaw Welding ARC Learning to WeldLearning to Weld ARC-WELDING CircuitGmaw MIG Welding ARC Process SelectionFor Gmaw MIG Process For Fcaw Innershield Process Machine SET UP for the SELF-SHIELDED Fcaw ProcessCommon Metals Welding Techniques for the SELF- Shielded Fcaw ProcessCorrect Welding Speed Correct Electrical Stickout ESOBack-Stepping Electrode Voltage Setting Wire Feed Speed ooHelpful Hints PracticeWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessVoltage Setting Wire Feed Speed oo Mild SteelElectrode Fillet Welds Joint Types and PositionsPenetration Butt WeldsVertical-down Welding Welding In The Vertical PositionTo Eliminate Stubbing* in order of importance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Correct Poor Penetration in order of impor- tanceProper Gun Handling Application Chart ACCESSORIESC-1 Optional AccessoriesMIG Conversion 2NOTES MAINTENANCED-1 Maintenance Safety PrecautionsRoutine Maintenance For Magnum 100L GUN 2MAINTENANCEGUN and Cable Maintenance Component Replacement ProceduresChanging Drive Roll MAINTENANCED-34MAINTENANCE Changing LinerLiner trim length GUN Handle Parts MAINTENANCED-56NOTES HOW to USE Troubleshooting Guide TROUBLESHOOTINGE-1Recommended Course of Action 2TROUBLESHOOTINGTroubleshooting Guide Problems Possible Areas Symptoms MisadjustmentsFeeding Problems TROUBLESHOOTINGE-3Welding Problems 4TROUBLESHOOTINGWiring Diagrams Weldpak 100 Wiring Diagram100 2NOTES Parts WELD-PAK2PARTS Main Exploded DiagramDescription Reqʼd 4PARTS Complete Drive ASSEMBLY/MOTORPARTS5 Case Front Assembly6PARTS RECTIFIER, FAN and Bracket AssemblyPARTS7 Center Panel Assembly8PARTS Magnum 100L AssemblySquare Wave TIG Square Wave TIG $700.00 How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Guards off Superseded