Lincoln Electric IM546 manual Description Reqʼd

Page 49

 

 

 

 

PARTS

 

 

 

3

 

 

 

 

 

 

 

 

MAIN EXPLODED DIAGRAM

 

 

 

 

No.

 

 

 

 

 

No.

Item

Description

Part No.

Reqʼd

 

Item

Description

Part No.

Reqʼd

 

 

 

 

 

 

 

 

 

 

1

Case Back & Bottom Assembly,

S20156-6

1

 

14e

Decal, “Lincoln Logo”, Purchase

NSS

1

 

 

Includes 1a – 1g

 

 

 

 

decal package Item 19

 

 

 

1a

Case Back & Bottom (Sheet Metal)

NSS

1

 

14f

Decal, “3-Year Warranty”, Purchase

NSS

1

 

1b

Door Stop Button (if present)

T14659-1

2

 

 

decal package Item 19

 

 

 

1c

Hole Plug (Large) Back (if present)

M15820

1

 

14g

Decal, “Warning: Electrical Shock

NSS

1

 

1d

Hole Plug (Small) Back

T10397-22

1

 

 

Hazard, Fume Hazard, Spark

 

 

 

1e

Capacitor Cushion (Foam), Sits on

NSS

1

 

 

Hazard, Arc Ray hazard”,

 

 

 

 

bottom

 

 

 

 

Purchase decal package Item 19

 

 

 

1f

Decal, “Electrical Shock Hazard”

NSS

1

 

14h

Wiring Diagram

M15732

1

 

 

(Purchase Decal Pkg. Item 19)

 

 

15

Case Door Assembly, Includes

S20156-5

1

 

1g

Capacitor Fastener Button Bottom

T14659-1

1

 

 

15a – 15c

 

 

 

 

Tap

 

 

 

15a

Case Door (Sheet Metal)

NSS

1

 

2

Center Panel Assembly

See Center

1

 

15b

Decal, “Lincoln Logo”, Purchase

NSS

1

 

 

 

 

Panel Assby

 

 

 

decal package Item 19

 

 

 

2b

Slotted Hex Head Screw, #10-3/8"

S8025-70

2

 

15c

Welder Application Chart, Purchase

L8623-1

1

 

 

long, blunt point

 

 

 

 

decal package Item 19

 

 

 

2c

Slotted Hex Head Screw, #10-1/2"

S8025-65

2

16

Door Hinge

M15451

2

 

 

long, gimlet point

 

 

17

Power Plug Grommet

T9724-3

1

 

9

Complete Drive Assembly/Motor

See Drive

1

18

Power Plug & Cord

S15254

1

 

 

 

 

Assby/Motor

 

19

Decal Package (not shown)

S20156-1

1

 

9a

Fastener Button

T14659-3

2

 

 

 

 

 

 

 

9b

Slotted Hex Head Screw, #10-3/8

S8025-70

1

 

 

 

 

 

 

 

 

long, gimlet point, fine thread

 

 

 

 

 

 

 

 

 

10

Capacitor, Includes 10a – 10c

S13490-109

1

 

 

 

 

 

 

 

10a

Hex Head Cap Screw, 1/4"-28,

T8833-54

2

 

 

 

 

 

 

 

 

0.50" long

 

 

 

 

 

 

 

 

 

10b

1/4" Lock Washer

E106A-2

2

 

 

 

 

 

 

 

10c

1/4" Plain Washer

S9262-93

2

 

 

 

 

 

 

 

11

Transformer & Choke Assembly

Contact

1

 

 

 

 

 

 

 

 

 

 

Factory

 

 

 

 

 

 

 

 

11a

Slotted Hex Head Screw, #10-3/8"

S8025-70

4

 

 

 

 

 

 

 

 

long, blunt point

 

 

 

 

 

 

 

 

 

12

Case Front Assembly

See Case

1

 

 

 

 

 

 

 

 

 

 

Front Assby

 

 

 

 

 

 

 

 

12a

Slotted Hex Head Screw #10-3/8"

S8025-65

2

 

 

 

 

 

 

 

 

long, blunt point

 

 

 

 

 

 

 

 

 

12b

Slotted Hex Head Screw, #10-3/8"

S8025-70

1

 

 

 

 

 

 

 

 

long, gimlet point, fine thread

 

 

 

 

 

 

 

 

 

13

Rectifier, Fan Motor & Bracket

See Rectifier,

1

 

 

 

 

 

 

 

 

Assembly

Fan & Bracket

 

 

 

 

 

 

 

 

 

 

 

Assby

 

 

 

 

 

 

 

 

13a

Slotted Hex Head Screw #10-3/8"

S8025-65

2

 

 

 

 

 

 

 

 

long, blunt point

 

 

 

 

 

 

 

 

 

14

Case Side Assembly, Includes

L7572-2

1

 

 

 

 

 

 

 

 

14a – 14h

 

 

 

 

 

 

 

 

 

14a

Side Panel (Sheet Metal)

NSS

1

 

 

 

 

 

 

 

14b

Hex/Slotted Screws

S8025-65

8

 

 

 

 

 

 

 

14c

Handle, 3/8-16, 0.31" long

M15446

2

 

 

 

 

 

 

 

14d

Indented hex Head Washer

S9225-53

2

 

 

 

 

 

 

 

NOTE: This Parts Manual is provided as an informative guide only, when ordering parts always refer to the Lincoln Electric Parts List.

WELD-PAK 100

Image 49
Contents WELD-PAK 100 Plus Safety Depends on YouARC Welding can be hazardous SafetyCylinder may explode if damaged Iii Electric and Magnetic FieldsSûreté Pour Soudage a LʼArc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Master Table of Contents for ALL Sections Vii Technical Specifications WELD-PAK INSTALLATIONA-1Safety Precautions 2INSTALLATIONIdentify and Locate Components Select Suitable Location INSTALLATIONA-3Output Connections StackingGUN Installation 4INSTALLATIONWork Cable Installation Connecting Gun Cable to the WELD-PAKFigure A.5 INSTALLATIONA-5Input Connections 6INSTALLATIONRequirements For Rated Output Code Requirements for Input ConnectionsOPERATIONB-1 Observe all safety information throughout this manualFumes and Gases can be dangerous Welding Sparks can cause fire or explosion2OPERATION OPERATIONB-3 Wire LoadingWelding Operations Sequence of OperationWire Threading Friction Brake Adjustment4OPERATION OPERATIONB-5 Cleaning Tip And NozzleProcess Guidelines Making a Weld6OPERATION Changing Machine Over to Feed Other Wire SizesWelding with Gmaw MIG Overload ProtectionLearning to Weld Learning to WeldARC-WELDING Circuit SELF-SHIELDED Fcaw Welding ARCProcess Selection Gmaw MIG Welding ARCFor Gmaw MIG Process Common Metals Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process For Fcaw Innershield ProcessCorrect Welding Speed Correct Electrical Stickout ESOHelpful Hints Electrode Voltage Setting Wire Feed Speed ooPractice Back-SteppingWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessMild Steel Voltage Setting Wire Feed Speed ooElectrode Penetration Joint Types and PositionsButt Welds Fillet WeldsVertical-down Welding Welding In The Vertical PositionTo Eliminate a Ropy Convex Bead in order of importance Troubleshooting WeldsTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart Optional Accessories ACCESSORIESC-1MIG Conversion 2NOTES Maintenance Safety Precautions MAINTENANCED-1Routine Maintenance GUN and Cable Maintenance 2MAINTENANCEComponent Replacement Procedures For Magnum 100L GUNChanging Drive Roll MAINTENANCED-3Changing Liner 4MAINTENANCELiner trim length GUN Handle Parts MAINTENANCED-56NOTES HOW to USE Troubleshooting Guide TROUBLESHOOTINGE-1Troubleshooting Guide 2TROUBLESHOOTINGProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionFeeding Problems TROUBLESHOOTINGE-3Welding Problems 4TROUBLESHOOTINGWeldpak 100 Wiring Diagram Wiring Diagrams100 2NOTES Parts WELD-PAK2PARTS Main Exploded DiagramDescription Reqʼd 4PARTS Complete Drive ASSEMBLY/MOTORPARTS5 Case Front Assembly6PARTS RECTIFIER, FAN and Bracket AssemblyPARTS7 Center Panel Assembly8PARTS Magnum 100L AssemblySquare Wave TIG Square Wave TIG New Lessons in Arc Welding How To Read Shop DrawingsNeed Welding Training? $700.00Precaucion Guards off Superseded