Lincoln Electric IM546 manual Superseded

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LIMITED WARRANTY

STATEMENT OF LIMITED WARRANTY

CONDITIONS OF WARRANTY

The Lincoln Electric Company (Lincoln) warrants to the

TO OBTAIN WARRANTY COVERAGE:

end user (purchaser) of all new welding and cutting equip-

The purchaser must contact Lincoln or Lincolnʼs Authorized

ment, electrode and flux (collectively called the “Goods”)

that it will be free of defects in workmanship and material.

Service Facility about any defect claimed under Lincolnʼs

This warranty is void if Lincoln or its Authorized Service

warranty.

 

 

 

Facility finds that the equipment has been subjected to

Determination of warranty on welding and cutting equip-

improper installation, improper care or abnormal opera-

tions.

 

ment will be made by Lincoln or Lincolnʼs Authorized

WARRANTY PERIOD (1) (2) (3)

 

Service Facility.

 

 

 

 

Lincoln will assume both the parts and labor expense of

WARRANTY REPAIR:

 

correcting defects during the full warranty period. All war-

 

ranty periods date from the date of purchase to the original

If Lincoln or Lincolnʼs Authorized Service Facility confirms

end user or from the date of manufacture if the original

the existence of a defect covered by this warranty, the

invoice cannot be provided and are as follows:

defect will be corrected by repair or replacement at

 

 

7 Years

 

Lincolnʼs option.

 

 

 

 

• Main power rectifiers on all non-inverter low frequency

 

 

(50 and 60 Hz) type welders.

 

At Lincolnʼs request, the purchaser must return, to Lincoln

3 Years

 

or its Authorized Service Facility, any “Goods” claimed

 

defective under Lincolnʼs warranty.

• All Lincoln welding machines, wirefeeders and plasma

cutting machines unless listed below.

 

FREIGHT COSTS:

1

2 Years

 

• Power Arc 4000, Power Arc 5000

 

The purchaser is respon ible for shipment to and from the

 

Lincoln Authorized Service Facility.

Pro-Cut 25, Weldanpower 125

 

 

SUPERSEDED

1 Year

 

 

WARRANTY LIMITATIONS

AC-100

 

Li coln will notIMWSaccept responsibility or liability for repairs

Invertec V100-S, Invertec V130-S, Invertec V200-T

made outside of a Lincoln Authorized Service Facility.

Handy MIG 101, Handy Core 100

 

• All water coolers (internal or external models)

Lincolnʼs liability under this warranty shall not exceed the

 

 

SEE

 

• All stick electrode, welding wire and flux.

 

cost of correcting the defect of the Lincoln product.

 

 

 

• Arc welding and cutting robots and robotic controllers

Lincoln will not be liable for incidental or consequential

 

WARRANTY

 

• All Environmental Systems equipment, including portable

damages (such as loss of business, etc.) caused by the

defect or the time involved to correct the defect.

units, central units and accessories. (Does not include

consumable items listed under 30 day warranty.)

This written warranty is the only express warranty provided

All welding and cutting accessories including wire feed modules, undercarriages, field installed options that are sold separately, unattached options, welding supplies, standard accessory sets, replacement parts, and Magnum products. (Does not include expendable parts and guns/torches listed under 90 and 30 day warranties)

by Lincoln with respect to its products. Warranties implied by law such as the warranty of merchantability are limited to the duration of this limited warranty for the equipment involved.

90 Days

All gun and cable assemblies, TIG and plasma torches and spool guns.

30 Days

All consumable items that may be used with the environ- mental systems described above. This includes hoses, filters, belts and hose adapters.

Expendable Parts - Lincoln is not responsible for the replacement of any expendable part that is required due to normal wear.

This warranty gives the purchaser specific legal rights. The purchaser may also have other rights which vary from state to state.

(1)Equipment manufactured for the Lincoln Electric Company is subject to the warranty period of the original manufacturer.

(2)All engines and engine accessories are warranted by the engine or engine accessory manufacturer and are not covered by this warranty.

(3)SAE400 WELD Nʼ AIR compressor is warranted by the compressor man- ufacturer and not covered by this warranty.

May, ʻ99

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Contents Safety Depends on You WELD-PAK 100 PlusSafety ARC Welding can be hazardousCylinder may explode if damaged Electric and Magnetic Fields IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcPlease Examine Carton and Equipment For Damage Immediately Master Table of Contents for ALL Sections Vii INSTALLATIONA-1 Technical Specifications WELD-PAK2INSTALLATION Safety PrecautionsIdentify and Locate Components INSTALLATIONA-3 Select Suitable LocationOutput Connections Stacking4INSTALLATION GUN InstallationWork Cable Installation Connecting Gun Cable to the WELD-PAKINSTALLATIONA-5 Figure A.56INSTALLATION Input ConnectionsRequirements For Rated Output Code Requirements for Input ConnectionsObserve all safety information throughout this manual OPERATIONB-1Fumes and Gases can be dangerous Welding Sparks can cause fire or explosion2OPERATION Wire Loading OPERATIONB-3Welding Operations Sequence of OperationFriction Brake Adjustment Wire Threading4OPERATION Cleaning Tip And Nozzle OPERATIONB-5Process Guidelines Making a WeldChanging Machine Over to Feed Other Wire Sizes 6OPERATIONWelding with Gmaw MIG Overload ProtectionLearning to Weld Learning to WeldARC-WELDING Circuit SELF-SHIELDED Fcaw Welding ARCGmaw MIG Welding ARC Process SelectionFor Gmaw MIG Process Machine SET UP for the SELF-SHIELDED Fcaw Process Common MetalsWelding Techniques for the SELF- Shielded Fcaw Process For Fcaw Innershield ProcessCorrect Electrical Stickout ESO Correct Welding SpeedElectrode Voltage Setting Wire Feed Speed oo Helpful HintsPractice Back-SteppingMachine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG ProcessVoltage Setting Wire Feed Speed oo Mild SteelElectrode Joint Types and Positions PenetrationButt Welds Fillet WeldsWelding In The Vertical Position Vertical-down WeldingTroubleshooting Welds To Eliminate a Ropy Convex Bead in order of importanceTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart ACCESSORIESC-1 Optional AccessoriesMIG Conversion 2NOTES MAINTENANCED-1 Maintenance Safety PrecautionsRoutine Maintenance 2MAINTENANCE GUN and Cable MaintenanceComponent Replacement Procedures For Magnum 100L GUNMAINTENANCED-3 Changing Drive Roll4MAINTENANCE Changing LinerLiner trim length MAINTENANCED-5 GUN Handle Parts6NOTES TROUBLESHOOTINGE-1 HOW to USE Troubleshooting Guide2TROUBLESHOOTING Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionTROUBLESHOOTINGE-3 Feeding Problems4TROUBLESHOOTING Welding ProblemsWiring Diagrams Weldpak 100 Wiring Diagram100 2NOTES WELD-PAK PartsMain Exploded Diagram 2PARTSDescription Reqʼd Complete Drive ASSEMBLY/MOTOR 4PARTSCase Front Assembly PARTS5RECTIFIER, FAN and Bracket Assembly 6PARTSCenter Panel Assembly PARTS7Magnum 100L Assembly 8PARTSSquare Wave TIG Square Wave TIG How To Read Shop Drawings New Lessons in Arc WeldingNeed Welding Training? $700.00Precaucion Guards off Superseded