Lincoln Electric IM546 manual 4PARTS, Complete Drive ASSEMBLY/MOTOR

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4PARTS

COMPLETE DRIVE ASSEMBLY/MOTOR

 

 

 

No.

 

 

 

 

No.

Item

Description

Part No.

Reqʼd

 

Item

Description

Part No.

Reqʼd

 

 

 

 

 

 

 

 

 

 

Complete New Drive Assembly/

M15759-3

1

 

6b

Spring

T11862-41

1

 

Motor, Includes All Items

 

 

 

6c

1/4" Plain Washer

S9262-98

1

 

1 – 10 below

 

 

 

6d

Plain Washer

S9262-70

1

1

Gearbox Mounting Plate

L7829

1

 

6e

Wing Nut

T9968-1

1

1a

Guide Tube Retainer

S19127

2

 

6f

Roll Pin

T9967-48

1

1b

Round Head Screw, #8-32, 0.75"

CF000096

4

7

Drive Roll, Includes 7a

M16190

1

 

Long

 

 

 

7a

Drive Roll Set Screw

S18436

1

1c

#8 Shakeproof Lockwasher

T9695-3

4

8

Guide Tube

S18685-6

2

1d

#8 Flatwasher

S9262-3

4

9

Conductor Block

S18879

1

2

Motor & Gearbox Assembly,

L7801

1

 

9a

Hose Nipple

S18884

1

 

Includes 1 – 1d and 2a

 

 

 

9b

Thumb Screw

T9078-3

1

2a

Motor Leads

NSS

2

 

9c

Hex Head Cap Screw, 1/4"-20,

CF0000170

1

3

Idle Roll Arm

L7562

1

 

 

0.375" Long

 

 

4

Idle Roll Shaft

S18436

1

 

9d

1/4" Lock Washer

E106A-2

1

5

Idle Roll

M9300-55

1

 

9e

1/4" Plain Washer

S9262-23

1

6

Idle Roll Pressure Parts, Includes

S20156-3

1

10

Gearbox Insulation Plastic

S19133

1

 

6a – 6f

 

 

 

 

 

 

 

6a

Idle Roll Arm Clevis

S18442

1

 

 

 

 

 

NOTE: This Parts Manual is provided as an informative guide only, when ordering parts always refer to the Lincoln Electric Parts List.

WELD-PAK 100

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Contents Safety Depends on You WELD-PAK 100 PlusSafety ARC Welding can be hazardousCylinder may explode if damaged Electric and Magnetic Fields IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcPlease Examine Carton and Equipment For Damage Immediately Master Table of Contents for ALL Sections Vii INSTALLATIONA-1 Technical Specifications WELD-PAKIdentify and Locate Components 2INSTALLATIONSafety Precautions Output Connections INSTALLATIONA-3Select Suitable Location StackingWork Cable Installation 4INSTALLATIONGUN Installation Connecting Gun Cable to the WELD-PAKINSTALLATIONA-5 Figure A.5Requirements For Rated Output 6INSTALLATIONInput Connections Code Requirements for Input ConnectionsFumes and Gases can be dangerous Observe all safety information throughout this manualOPERATIONB-1 Welding Sparks can cause fire or explosion2OPERATION Welding Operations Wire LoadingOPERATIONB-3 Sequence of Operation4OPERATION Friction Brake AdjustmentWire Threading Process Guidelines Cleaning Tip And NozzleOPERATIONB-5 Making a WeldWelding with Gmaw MIG Changing Machine Over to Feed Other Wire Sizes6OPERATION Overload ProtectionARC-WELDING Circuit Learning to WeldLearning to Weld SELF-SHIELDED Fcaw Welding ARCFor Gmaw MIG Process Gmaw MIG Welding ARCProcess Selection Welding Techniques for the SELF- Shielded Fcaw Process Machine SET UP for the SELF-SHIELDED Fcaw ProcessCommon Metals For Fcaw Innershield ProcessCorrect Electrical Stickout ESO Correct Welding SpeedPractice Electrode Voltage Setting Wire Feed Speed ooHelpful Hints Back-SteppingMachine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG ProcessElectrode Voltage Setting Wire Feed Speed ooMild Steel Butt Welds Joint Types and PositionsPenetration Fillet WeldsWelding In The Vertical Position Vertical-down WeldingTo Correct Poor Penetration in order of impor- tance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart MIG Conversion ACCESSORIESC-1Optional Accessories 2NOTES Routine Maintenance MAINTENANCED-1Maintenance Safety Precautions Component Replacement Procedures 2MAINTENANCEGUN and Cable Maintenance For Magnum 100L GUNMAINTENANCED-3 Changing Drive RollLiner trim length 4MAINTENANCEChanging Liner MAINTENANCED-5 GUN Handle Parts6NOTES TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments 2TROUBLESHOOTINGTroubleshooting Guide Recommended Course of ActionTROUBLESHOOTINGE-3 Feeding Problems4TROUBLESHOOTING Welding Problems100 Wiring DiagramsWeldpak 100 Wiring Diagram 2NOTES WELD-PAK PartsMain Exploded Diagram 2PARTSDescription Reqʼd Complete Drive ASSEMBLY/MOTOR 4PARTSCase Front Assembly PARTS5RECTIFIER, FAN and Bracket Assembly 6PARTSCenter Panel Assembly PARTS7Magnum 100L Assembly 8PARTSSquare Wave TIG Square Wave TIG Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding $700.00Precaucion Guards off Superseded