Lincoln Electric IM546 manual INSTALLATIONA-1, Technical Specifications WELD-PAK

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INSTALLATIONA-1

TECHNICAL SPECIFICATIONS – WELD-PAK 100

INPUT – SINGLE PHASE ONLY

Standard Voltage/Frequency

Input Current

 

 

 

 

115V/60Hz

20 Amps - Rated Output

115V/60Hz

15 Amps - CSA Rated output

 

 

 

 

RATED OUTPUT

 

 

 

Duty Cycle

Amps

Volts at Rated Amperes

 

 

 

 

 

 

 

 

 

 

20% Duty Cycle

88

 

 

18

 

 

20% Duty Cycle – CSA Rated Output

62

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

 

 

 

Welding Current Range (Continuous) Maximum Open Circuit Voltage

Auxiliary Power

 

Rated DC Output: 0 - 88 amps

 

32

 

 

 

N/A

 

 

CSA Rated DC Output: 0 - 62 amps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED INPUT CABLE AND FUSE SIZES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Output Mode

Input Voltage

Fuse or

Input Amps

Power Cord

 

 

Extension Cord

 

 

Breaker Size

 

 

 

RATED

115V/60Hz

20 Amp

20

15 Amp, 125V,

 

 

Three Conductor

 

 

 

#14 AWG

 

 

 

 

 

 

 

Three Prong Plug

 

 

 

 

 

 

 

 

 

 

 

(2.1 mm2) or Larger

 

 

 

 

 

 

 

(NEMA Type 5-15P)

 

 

 

 

 

 

 

 

 

Up to 25 Ft. (7.6 mm)

 

 

 

 

 

 

 

 

 

 

 

CSA

115V/60Hz

15 Amp

12

15 Amp, 125V,

 

 

Three Conductor

 

 

 

 

 

 

 

Three Prong Plug

 

 

#12 AWG

 

 

 

 

 

 

 

(NEMA Type 5-15P)

 

(3.3 mm2) or Larger

 

 

 

 

 

 

 

 

 

 

Up to 50 Ft. (15.2 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS

 

 

 

 

 

 

Height

Width

Depth

 

Weight

 

 

12.0 in

 

9.75 in

16.5 in

 

47 Ibs

 

 

305 mm

248 mm

419 mm

 

21.4 kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WELD-PAK 100

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Contents WELD-PAK 100 Plus Safety Depends on YouARC Welding can be hazardous SafetyCylinder may explode if damaged Iii Electric and Magnetic FieldsSûreté Pour Soudage a LʼArc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Master Table of Contents for ALL Sections Vii Technical Specifications WELD-PAK INSTALLATIONA-12INSTALLATION Safety PrecautionsIdentify and Locate Components Select Suitable Location INSTALLATIONA-3Output Connections StackingGUN Installation 4INSTALLATIONWork Cable Installation Connecting Gun Cable to the WELD-PAKFigure A.5 INSTALLATIONA-5Input Connections 6INSTALLATIONRequirements For Rated Output Code Requirements for Input ConnectionsOPERATIONB-1 Observe all safety information throughout this manualFumes and Gases can be dangerous Welding Sparks can cause fire or explosion2OPERATION OPERATIONB-3 Wire LoadingWelding Operations Sequence of OperationFriction Brake Adjustment Wire Threading4OPERATION OPERATIONB-5 Cleaning Tip And NozzleProcess Guidelines Making a Weld6OPERATION Changing Machine Over to Feed Other Wire SizesWelding with Gmaw MIG Overload ProtectionLearning to Weld Learning to WeldARC-WELDING Circuit SELF-SHIELDED Fcaw Welding ARCGmaw MIG Welding ARC Process SelectionFor Gmaw MIG Process Common Metals Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process For Fcaw Innershield ProcessCorrect Welding Speed Correct Electrical Stickout ESOHelpful Hints Electrode Voltage Setting Wire Feed Speed ooPractice Back-SteppingWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessVoltage Setting Wire Feed Speed oo Mild SteelElectrode Penetration Joint Types and PositionsButt Welds Fillet WeldsVertical-down Welding Welding In The Vertical PositionTo Eliminate a Ropy Convex Bead in order of importance Troubleshooting WeldsTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart ACCESSORIESC-1 Optional AccessoriesMIG Conversion 2NOTES MAINTENANCED-1 Maintenance Safety PrecautionsRoutine Maintenance GUN and Cable Maintenance 2MAINTENANCEComponent Replacement Procedures For Magnum 100L GUNChanging Drive Roll MAINTENANCED-34MAINTENANCE Changing LinerLiner trim length GUN Handle Parts MAINTENANCED-56NOTES HOW to USE Troubleshooting Guide TROUBLESHOOTINGE-1Troubleshooting Guide 2TROUBLESHOOTINGProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionFeeding Problems TROUBLESHOOTINGE-3Welding Problems 4TROUBLESHOOTINGWiring Diagrams Weldpak 100 Wiring Diagram100 2NOTES Parts WELD-PAK2PARTS Main Exploded DiagramDescription Reqʼd 4PARTS Complete Drive ASSEMBLY/MOTORPARTS5 Case Front Assembly6PARTS RECTIFIER, FAN and Bracket AssemblyPARTS7 Center Panel Assembly8PARTS Magnum 100L AssemblySquare Wave TIG Square Wave TIG New Lessons in Arc Welding How To Read Shop DrawingsNeed Welding Training? $700.00Precaucion Guards off Superseded