Lincoln Electric IM546 manual TROUBLESHOOTINGE-3, Feeding Problems

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TROUBLESHOOTINGE-3

Observe Safety Guidelines

detailed in the beginning of this manual.

TROUBLESHOOTING GUIDE

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

POSSIBLE AREAS OF

 

 

RECOMMENDED

 

 

(SYMPTOMS)

 

 

MISADJUSTMENT(S)

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FEEDING PROBLEMS

 

 

 

 

 

No wire feed when gun trigger is

 

 

1.

If the wire drive motor is running

 

 

 

 

 

pulled. Fan runs, gas flows and

 

 

 

make sure that the correct drive

 

 

 

 

 

machine has correct open circuit

 

 

 

rolls are installed in the machine.

 

 

 

 

 

voltage (32vcd maximum) – weld

 

 

 

 

 

 

Contact your local Lincoln

 

 

output.

 

 

2.

Check for clogged cable liner or

 

 

Authorized Field Service Facility.

 

 

 

 

 

 

contact tip.

 

 

 

 

 

 

 

 

3.

Check for proper size cable liner

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and contact tip.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

POSSIBLE AREAS OF

 

 

RECOMMENDED

 

 

(SYMPTOMS)

 

 

MISADJUSTMENT(S)

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS FLOW PROBLEMS

 

 

 

 

 

Low or no gas flow when gun

 

 

1.

Verify that gas solenoid is prop-

 

 

 

 

 

trigger is pulled. Wire feed, weld

 

 

 

erly installed. Refer to instruc-

 

 

 

 

 

output and fan operate normally.

 

 

 

tions included with K610-1 MIG

 

 

 

 

 

(Optional MIG Conversion Kit only.)

 

 

 

conversion kit.

 

 

 

 

 

 

 

 

 

 

 

 

Contact your local Lincoln

 

 

 

 

 

2.

Check gas supply, flow regulator

 

 

Authorized Field Service Facility.

 

 

 

 

 

 

 

 

and gas hoses.

 

 

 

 

 

 

 

 

3.

Check gun connection to

 

 

 

 

 

 

 

 

 

machine for obstruction or leaky

 

 

 

 

 

 

 

 

 

seals.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed.

WELD-PAK 100

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Contents WELD-PAK 100 Plus Safety Depends on YouARC Welding can be hazardous SafetyCylinder may explode if damaged Iii Electric and Magnetic FieldsSûreté Pour Soudage a LʼArc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Master Table of Contents for ALL Sections Vii Technical Specifications WELD-PAK INSTALLATIONA-1Safety Precautions 2INSTALLATIONIdentify and Locate Components Stacking INSTALLATIONA-3Select Suitable Location Output ConnectionsConnecting Gun Cable to the WELD-PAK 4INSTALLATIONGUN Installation Work Cable InstallationFigure A.5 INSTALLATIONA-5Code Requirements for Input Connections 6INSTALLATIONInput Connections Requirements For Rated OutputWelding Sparks can cause fire or explosion Observe all safety information throughout this manualOPERATIONB-1 Fumes and Gases can be dangerous2OPERATION Sequence of Operation Wire LoadingOPERATIONB-3 Welding OperationsWire Threading Friction Brake Adjustment4OPERATION Making a Weld Cleaning Tip And NozzleOPERATIONB-5 Process GuidelinesOverload Protection Changing Machine Over to Feed Other Wire Sizes6OPERATION Welding with Gmaw MIGSELF-SHIELDED Fcaw Welding ARC Learning to WeldLearning to Weld ARC-WELDING CircuitProcess Selection Gmaw MIG Welding ARCFor Gmaw MIG Process For Fcaw Innershield Process Machine SET UP for the SELF-SHIELDED Fcaw ProcessCommon Metals Welding Techniques for the SELF- Shielded Fcaw ProcessCorrect Welding Speed Correct Electrical Stickout ESOBack-Stepping Electrode Voltage Setting Wire Feed Speed ooHelpful Hints PracticeWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessMild Steel Voltage Setting Wire Feed Speed ooElectrode Fillet Welds Joint Types and PositionsPenetration Butt WeldsVertical-down Welding Welding In The Vertical PositionTo Eliminate Stubbing* in order of importance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Correct Poor Penetration in order of impor- tanceProper Gun Handling Application Chart Optional Accessories ACCESSORIESC-1MIG Conversion 2NOTES Maintenance Safety Precautions MAINTENANCED-1Routine Maintenance For Magnum 100L GUN 2MAINTENANCEGUN and Cable Maintenance Component Replacement ProceduresChanging Drive Roll MAINTENANCED-3Changing Liner 4MAINTENANCELiner trim length GUN Handle Parts MAINTENANCED-56NOTES HOW to USE Troubleshooting Guide TROUBLESHOOTINGE-1Recommended Course of Action 2TROUBLESHOOTINGTroubleshooting Guide Problems Possible Areas Symptoms MisadjustmentsFeeding Problems TROUBLESHOOTINGE-3Welding Problems 4TROUBLESHOOTINGWeldpak 100 Wiring Diagram Wiring Diagrams100 2NOTES Parts WELD-PAK2PARTS Main Exploded DiagramDescription Reqʼd 4PARTS Complete Drive ASSEMBLY/MOTORPARTS5 Case Front Assembly6PARTS RECTIFIER, FAN and Bracket AssemblyPARTS7 Center Panel Assembly8PARTS Magnum 100L AssemblySquare Wave TIG Square Wave TIG $700.00 How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Guards off Superseded