Lincoln Electric IM542-D manual Robotic Interface Weld from MEMORY, Dual Procedure Overlay

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B-10

B-10

OPERATION

ROBOTIC INTERFACE WELD FROM MEMORY, DUAL PROCEDURE OVERLAY

The Weld From Memory, Dual Procedure Overlay lets an operator recall and use any welding procedure stored in one of eight memory locations. See Figure B.5.

FIGURE B.5 – ROBOTIC INTERFACE WELD FROM MEMORY, DUAL PROCEDURE OVERLAY

PANEL-10 ROBOTIC INTERFACE (WELD FROM MEMORY, DUAL PROCEDURE)

FOR ROBOTIC APPLICATIONS ONLY

L9169-10

1LCD DISPLAY WINDOW

2MEMORY RECALL KEYS

3PROGRAM LIST

4DISPLAY RECALL KEY

5HIGH TEMPERATURE LIGHT

6MEMORY LIGHTS

7TOUCH SENSING LIGHT

1

6

ROBOTIC INTERFACE

5

TOUCH SENSING

7

2

34

1.LCD DISPLAY WINDOW: Power up the machine with this overlay in place. When the Power Wave is turned on, the following message appears in the display window for a few seconds:

LINCOLN ELECTRIC

Version X.X

This display is followed by:

OVERLAY ID

NUMBER = 10

This message is then replaced by the following message:

SELECT A MEMORY

LOCATION

Set the dual procedure switch or gun trigger to the position for PROCEDURE A or PROCEDURE B. Position A activates the welding procedure from the odd numbered memory locations (1, 3, 5 or 7). Position B activates the welding procedure from the corresponding even numbered memory loca- tions (2, 4, 6 or 8). For example, if memory loca- tion 3 was selected, Position A activates the procedure from memory location 3; Position B activates the procedure from memory location 4.

When a pair of welding procedures are recalled from memory, the display window will show the procedure description, wire feed speed, and the preset voltage or arc length trim of the LAST pro- cedure welded with.

2.MEMORY RECALL KEYS: The following four memory pairs are available on this overlay: Memory 1 and Memory 2

Memory 3 and Memory 4 Memory 5 and Memory 6 Memory 7 and Memory 8

Select a memory location PAIR for the two desired welding procedures by pressing either of the two corresponding MEMORY RECALL NUMBER keys.

If no procedure was saved to one of the memory pair locations, the following message appears:

MEMORY LOCATION

# IS EMPTY

In this case select another memory pair.

With this overlay in place, the wire feed speed and the preset voltage or arc length trim can be changed from the robot controller. The new values will replace the previous values and become a per- manent part of the procedure.

If limits have been set on the wire feed speed, volt- age or arc length trim of the selected procedure, these limits will be active when this overlay is in place. They cannot be overridden from this over- lay.

POWER WAVE 450

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Contents Safety Depends on You For use with machines having Code NumbersSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Vii Section CViii Section DSection G Section ESection F SeriesPower Wave InstallationTechnical Specifications Power Wave AwgiecSelect Suitable Location Safety PrecautionsHigh Frequency Precautions Input ConnectionsInput Voltage Reconnect Procedure Input Power ConnectionsInput Fuse and Supply Wire Considerations Ground ConnectionsWork and Electrode Cable Connections Wire Feeder ConnectionsOutput Connections Water Cooler ConnectionsPower Wave 450 Robotic Dimensions Power Wave 450 Robotic Operating Instructions Safety InstructionsOperation Select your process information Save process information if desiredGeneral Description Controls and Settings Case Front ControlsOverview Installing AN OverlayOperating Overlays Name Overlay TypesOverlay PULSE, GMAW, FCAW, and STICK/TIG Process Selection Overlay Overlay ID Number =Operation Then Robotic Interface Weld from MEMORY, Dual Procedure Overlay Select a Memory LocationOperation SET Limit KEY Limit UP / Down Keys Limits Overlay OptionalRecall from Memory KEY Memory Location Numbers Operation Setup Overlay Figure B.7 Setup OverlayPositive Polarity Voltage Sensing Wire Feeder Setup Description+/- Polarity KEY Table B.1 Positive Voltage Sensing OptionsPulse Procedures Overview of Welding ProceduresFlux Cored ARC Welding Fcaw and Gmaw Procedures Wave ControlFcaw Table B.3 Adjustble ParametersGmaw Thermal Protection Pulse WeldingOverload Protection Current ProtectionInterface Description Robot Signal DescriptionsRobotic Interface Wire Fault Touch Sense SignalGAS Fault Water FaultWire Stick Detect Power Wave CircuitsDual Procedure Switch COM- Mand Robot Controller Electrical CharacteristicsWater Fault Touch Sense Command ARC DetectGAS Fault Power Fault Dual Procedure Switch CommandWeld Equipment Setup Robot Controller SetupWeld System Setup Touch Sensing SetupArctool Welding Inputs and Outputs Power Wave Interface BoardConnections Miscellaneous ConnectionsRecommended Coolants AccessoriesWater Cooler Usage Priming the CoolerType L9777 Wire Feed Unit Dimension PrintFor the Latest Mounting the Wire Feed Unit Electrode Routing Connecting Wire Feed Unit to Power SourceAluminum Wire Sizes Procedure to Install Drive Roll and Guide TubesSteel Wire Sizes Roll Drive Roll and Guide Tube KitsIdle Roll Pressure Setting Feeding Electrode and Brake Adjustment Requires Installation of 2 51MM K162H Spindle KITFeeding Electrode Wire Loading of 13-14lb 6kg Innershield CoilsTo Mount a 50-60lb 22.7-27.2kg Coil Periodic Maintenance of Wire Drive Unit Wire Reel Mounting 50 22.7kg and 60lb 27.2kg CoilsAvoiding Wire Feeding Problems Wire Drive Motor and GearboxSwitch Requirements Connector for 1/16 5/64 1.6 2.0 mm WireInput Filter Capacitor DIS Charge Procedure MaintenanceRoutine and Periodic Maintenance Figure D.1 Resistor Locations Connected Discharge labels, on each of the four SwitchLocate the #9 and #12 terminals, identified by Preventive Maintenance G3503- Installation or SER Vice Tool Usage Removing and Installing the G3503 CoolerG3503- Cooler Periodic Maintenance G3503- Cooler ServiceFigure D.4 General Component Locations ED Tests TroubleshootingHOW to USE Troubleshooting Guide Sists, contact your local Lincoln Troubleshooting GuideAuthorized Field Service Facility Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding Basic CoursePrecaucion Aviso DE