Lincoln Electric IM542-D manual Operation

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B-13

B-13

OPERATION

Use the LIMIT UP and LIMIT DOWN keys to change the maximum wire feed speed to the desired value.

Press the SET LIMIT key again. The new maximum and old minimum wire feed speeds will be dis- played.

Use the LIMIT UP and LIMIT DOWN keys to change the minimum wire feed speed to the desired value.

Press the SET LIMIT key. The present maximum and minimum voltage trim or arc length trim will be displayed. (Refer to Table B.3 to see how voltage trim affects preset voltage. Refer to Table B.6 to see how arc length trim affects preset arc length.)

Use the LIMIT UP and LIMIT DOWN keys to change the maximum value. The maximum for either type is 1.5.

Press the SET LIMIT key. The new maximum and old minimum voltage trim or arc length trim will be displayed.

Use the LIMIT UP and LIMIT DOWN keys to change the minimum value. The minimum for either type is 0.5.

6.SAVE TO MEMORY KEY: The SAVE TO MEMO- RY KEY is used to save the procedure with the newly set limits to memory. Press the SAVE TO MEMORY key SAVE followed by the MEMORY LOCATION NUMBER key of the desired memory location. This does not have to be the original location from which the procedure was recalled.

Step 6 can be performed any time during the limit- setting process. You do not have to set all the available limits. When you have set all the desired limits, save the procedure to memory.

To clear any previously set limits, recall the proce- dure from memory and change the limits to the maximum range available. Then save the proce- dure to memory.

7.DISPLAY RECALL KEY: To view other information about the active welding procedure, press the DISPLAY RECALL key. The display window will show the procedure description and gas type of the last active procedure for as long as the key is held depressed. When the key is released, the wire size, material type, and process descriptions will be displayed for a few seconds.

6.MEMORY LIGHTS: A memory light is on when its corresponding memory is selected. This tells you what memory is active at any given time.

POWER WAVE 450

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Contents For use with machines having Code Numbers Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Section C ViiSection D ViiiSection F Section ESection G SeriesTechnical Specifications Power Wave InstallationPower Wave AwgiecHigh Frequency Precautions Safety PrecautionsSelect Suitable Location Input ConnectionsInput Fuse and Supply Wire Considerations Input Power ConnectionsInput Voltage Reconnect Procedure Ground ConnectionsOutput Connections Wire Feeder ConnectionsWork and Electrode Cable Connections Water Cooler ConnectionsPower Wave 450 Robotic Dimensions Power Wave 450 Robotic Operating Instructions Safety InstructionsOperation Save process information if desired Select your process informationGeneral Description Case Front Controls Controls and SettingsOverview Installing AN OverlayOperating Overlays Name Overlay TypesOverlay Overlay ID Number = PULSE, GMAW, FCAW, and STICK/TIG Process Selection OverlayOperation Then Select a Memory Location Robotic Interface Weld from MEMORY, Dual Procedure OverlayOperation SET Limit KEY Limit UP / Down Keys Limits Overlay OptionalRecall from Memory KEY Memory Location Numbers Operation Figure B.7 Setup Overlay Setup Overlay+/- Polarity KEY Wire Feeder Setup DescriptionPositive Polarity Voltage Sensing Table B.1 Positive Voltage Sensing OptionsFlux Cored ARC Welding Fcaw and Gmaw Procedures Overview of Welding ProceduresPulse Procedures Wave ControlFcaw Table B.3 Adjustble ParametersGmaw Overload Protection Pulse WeldingThermal Protection Current ProtectionInterface Description Robot Signal DescriptionsRobotic Interface GAS Fault Touch Sense SignalWire Fault Water FaultDual Procedure Switch COM- Mand Power Wave CircuitsWire Stick Detect Robot Controller Electrical CharacteristicsGAS Fault Touch Sense Command ARC DetectWater Fault Power Fault Dual Procedure Switch CommandWeld System Setup Robot Controller SetupWeld Equipment Setup Touch Sensing SetupConnections Power Wave Interface BoardArctool Welding Inputs and Outputs Miscellaneous ConnectionsWater Cooler Usage AccessoriesRecommended Coolants Priming the CoolerType L9777 Wire Feed Unit Dimension PrintFor the Latest Connecting Wire Feed Unit to Power Source Mounting the Wire Feed Unit Electrode RoutingSteel Wire Sizes Roll Procedure to Install Drive Roll and Guide TubesAluminum Wire Sizes Drive Roll and Guide Tube KitsIdle Roll Pressure Setting Requires Installation of 2 51MM K162H Spindle KIT Feeding Electrode and Brake AdjustmentFeeding Electrode Wire Loading of 13-14lb 6kg Innershield CoilsTo Mount a 50-60lb 22.7-27.2kg Coil Avoiding Wire Feeding Problems Wire Reel Mounting 50 22.7kg and 60lb 27.2kg CoilsPeriodic Maintenance of Wire Drive Unit Wire Drive Motor and GearboxConnector for 1/16 5/64 1.6 2.0 mm Wire Switch RequirementsInput Filter Capacitor DIS Charge Procedure MaintenanceRoutine and Periodic Maintenance Figure D.1 Resistor Locations Connected Discharge labels, on each of the four SwitchLocate the #9 and #12 terminals, identified by Preventive Maintenance Removing and Installing the G3503 Cooler G3503- Installation or SER Vice Tool UsageG3503- Cooler Service G3503- Cooler Periodic MaintenanceFigure D.4 General Component Locations ED Tests TroubleshootingHOW to USE Troubleshooting Guide Sists, contact your local Lincoln Troubleshooting GuideAuthorized Field Service Facility Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas New Lessons in Arc Welding How To Read Shop DrawingsNeed Welding Training? Basic CoursePrecaucion Aviso DE