Lincoln Electric IM542-D manual L9777 Wire Feed Unit Dimension Print, For the Latest, Type

Page 42

D-2

D-2

ACCESSORIES

4. Check coolant level. Add more if required.

Rear Panel of

Power Wave

Reservoir Screen

Do Not Use: Any prepacked welding industry coolant mixture, such as those offered by Miller, OKI, Bernhard, or Dynaflux. These coolants contain sub- stances which attack plastic components and may shorten the life of the system. Once added, these sub- stances are virtually impossible to purge from the sys- tem. DO NOT USE OIL-BASED COOLANTS OF ANY

TYPE.

Visible Coolant Level

0.25 to 0.50 inches

Figure D.2

L9777 WIRE FEED UNIT DIMENSION PRINT

 

 

 

GUN CABLE FITTING

 

 

 

 

SWING ARM

 

 

 

 

CLOSED

 

 

 

 

C

 

 

 

 

L

 

 

 

 

OF WIRE

 

 

 

 

2.90

 

 

 

 

C

 

 

 

 

L

 

 

7.00

 

OF WIRE

 

 

 

 

 

 

11.25

 

 

 

6.75

 

 

7.69

 

 

 

 

 

 

1.00

4.67

 

 

6.25

 

6.67

 

 

 

 

 

 

 

 

7.16

 

 

 

 

7.50

 

 

8.06

 

C

OF WIRE

 

 

L

 

1.00

1.31

.281

 

6.21

 

 

(10 HOLES FOR

WIRE FEED

3.36

 

 

MOUNTING WIRE FEED UNIT)

 

 

 

 

 

DIRECTION

 

 

 

 

 

 

 

OUTLET

 

 

 

 

GAS FITTING

 

 

 

 

REMOTE

 

 

 

 

CONNECTOR

 

 

INLET

 

3.18

 

 

GAS FITTING

 

 

 

 

TRIGGER

 

 

 

 

 

 

 

1.44 TYP.

CONNECTOR

 

 

 

 

 

 

INPUT

 

 

 

 

CONNECTOR

 

1.72

 

 

 

 

 

 

 

 

 

CLEARANCE ENVELOPE OF QUICK RELEASE ARMS

 

.25

 

TOP VIEW

.87

.25

 

A

 

 

L9777

 

 

 

 

 

.81

 

 

 

FOR THE LATEST

SYNERGIC 7F INFORMATION CONSULT IM559.

POWER WAVE 450

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Contents Safety Depends on You For use with machines having Code NumbersSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Vii Section CViii Section DSection G Section ESection F SeriesPower Wave InstallationTechnical Specifications Power Wave AwgiecSelect Suitable Location Safety PrecautionsHigh Frequency Precautions Input ConnectionsInput Voltage Reconnect Procedure Input Power ConnectionsInput Fuse and Supply Wire Considerations Ground ConnectionsWork and Electrode Cable Connections Wire Feeder ConnectionsOutput Connections Water Cooler ConnectionsPower Wave 450 Robotic Dimensions Power Wave 450 Robotic Safety Instructions OperationOperating Instructions Select your process information Save process information if desiredGeneral Description Controls and Settings Case Front ControlsInstalling AN Overlay Operating OverlaysOverview Overlay Types OverlayName PULSE, GMAW, FCAW, and STICK/TIG Process Selection Overlay Overlay ID Number =Operation Then Robotic Interface Weld from MEMORY, Dual Procedure Overlay Select a Memory LocationOperation Limits Overlay Optional Recall from Memory KEY Memory Location NumbersSET Limit KEY Limit UP / Down Keys Operation Setup Overlay Figure B.7 Setup OverlayPositive Polarity Voltage Sensing Wire Feeder Setup Description+/- Polarity KEY Table B.1 Positive Voltage Sensing OptionsPulse Procedures Overview of Welding ProceduresFlux Cored ARC Welding Fcaw and Gmaw Procedures Wave ControlTable B.3 Adjustble Parameters GmawFcaw Thermal Protection Pulse WeldingOverload Protection Current ProtectionRobot Signal Descriptions Robotic InterfaceInterface Description Wire Fault Touch Sense SignalGAS Fault Water FaultWire Stick Detect Power Wave CircuitsDual Procedure Switch COM- Mand Robot Controller Electrical CharacteristicsWater Fault Touch Sense Command ARC DetectGAS Fault Power Fault Dual Procedure Switch CommandWeld Equipment Setup Robot Controller SetupWeld System Setup Touch Sensing SetupArctool Welding Inputs and Outputs Power Wave Interface BoardConnections Miscellaneous ConnectionsRecommended Coolants AccessoriesWater Cooler Usage Priming the CoolerL9777 Wire Feed Unit Dimension Print For the LatestType Mounting the Wire Feed Unit Electrode Routing Connecting Wire Feed Unit to Power SourceAluminum Wire Sizes Procedure to Install Drive Roll and Guide TubesSteel Wire Sizes Roll Drive Roll and Guide Tube KitsIdle Roll Pressure Setting Feeding Electrode and Brake Adjustment Requires Installation of 2 51MM K162H Spindle KITWire Loading of 13-14lb 6kg Innershield Coils To Mount a 50-60lb 22.7-27.2kg CoilFeeding Electrode Periodic Maintenance of Wire Drive Unit Wire Reel Mounting 50 22.7kg and 60lb 27.2kg CoilsAvoiding Wire Feeding Problems Wire Drive Motor and GearboxSwitch Requirements Connector for 1/16 5/64 1.6 2.0 mm WireMaintenance Routine and Periodic MaintenanceInput Filter Capacitor DIS Charge Procedure Figure D.1 Resistor Locations Discharge labels, on each of the four Switch Locate the #9 and #12 terminals, identified byConnected Preventive Maintenance G3503- Installation or SER Vice Tool Usage Removing and Installing the G3503 CoolerG3503- Cooler Periodic Maintenance G3503- Cooler ServiceFigure D.4 General Component Locations Troubleshooting HOW to USE Troubleshooting GuideED Tests Troubleshooting Guide Authorized Field Service FacilitySists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding Basic CoursePrecaucion Aviso DE
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