ACCESSORIES
DRIVE ROLL AND GUIDE TUBE KITS:
Steel Wire Sizes: |
| ||
* | .068 - 3/32” (1.7 - 2.4mm) Cored | ||
* | 1/16” (1.6mm) Cored or Solid | ||
| .045 | - 1.4mm) Solid | |
| .045 | - 1.4mm) Cored | |
| .035” | ||
| .035” | ||
| .030” (0.8mm) Solid | ||
| .023” (0.6mm) Solid | ||
Standard 4-Roll Kits (KP655 and KP656)
1)Turn off welding power source.
2)Release both quick release levers by sliding the levers sideways into the open positions.
3)Remove clamping screw & clamping collar from the drive shaft closest to the incoming side of the feeder.
Aluminum Wire Sizes:
1/16” (1.6mm) | |
| |
3/64” (1.2mm) | |
| |
.040” (1.0mm) |
|
.035” (0.9mm) |
|
Drive rolls for only cored electrode sizes are stencilled with a “C” suf- fix to the wire sizes.
Drive rolls for only solid electrode sizes are stencilled with an “S” suf- fix to the wire sizes.
Drive rolls for aluminum wire sizes are stencilled with an “A” suffix to the wire sizes.
* Not for Synergic 7FH model.
**For use with Binzel European guns. Installation instructions are included with these kits. Also requires
4)Install drive roll onto keyed shaft. (Do not exceed the maximum wire size rating of the wire drive.) Replace collar and tighten clamping screw.
5)Back out the set screw for the middle guide tube. Install the middle guide tube and slide it up against the drive roll. DO NOT TIGHTEN THE MIDDLE GUIDE AT THIS TIME.
6)Install the outgoing drive roll following the same procedure as steps 3 & 4.
7)Center the middle guide between the two drive rolls and tighten in place.
8)Back out the screws for the incoming and outgoing guide tubes.
PROCEDURE TO INSTALL DRIVE ROLL AND GUIDE TUBES
WARNING
ELECTRIC SHOCK can kill.
•Do not touch electrically live parts such as output terminals or internal wiring.
•When inching with gun trigger, electrode and drive mechanism are “hot” to work and ground.
•Turn OFF welding power source before installing or changing drive roll and/or guide tubes.
•Welding power source must be connected to system ground per the National Electrical Code or any applicable local codes.
•Only qualified personnel should perform this installation.
Observe all additional Safety Guidelines detailed throughout this manual.
9)Install the longer guide tube in the rear hole near the incoming drive roll. Slide the tube in until it almost touches the roll. Tighten in place.
10)Install the remaining guide tube in the front hole. Be certain that the proper plastic insert is used. Fine wire chisel point tube must have largest radius next to drive roll. Tighten in place.
11)
12)To start new electrode, straighten the first 6” (150mm) and cut off the first 1” (25mm). Insert free end through the incoming tube. Press gun trigger & push wire into the drive roll.