Lincoln Electric IM542-D manual Robot Controller Setup, Weld System Setup, Weld Equipment Setup

Page 39

C-5

 

ROBOTIC INTERFACE

C-5

 

 

 

 

 

5. ROBOT CONTROLLER SETUP

22

Reset

DISABLED

 

 

 

 

23

Reset tries

1

 

5.1 WELD SYSTEM SETUP

 

24

Voltage

50.0V

 

 

25

Time

0.00s

 

 

 

 

VOLTAGE OUTPUT SCALING

 

 

MONITORING FUNCTIONS

 

26

Minimum reference

0.60V

1

Arc loss

ENABLED

27

Maximum reference

9.60V

2

Gas shortage

DISABLED

28

Minimum output

50.0V

3

Wire shortage

DISABLED

29

Maximum output

150.0V

4

Wire stick

ENABLED

CURRENT OUTPUT SCALING

 

5

Power supply failure

ENABLED

30

Minimum reference

0.00V

6

Coolant shortage

ENABLED

31

Maximum reference

10.00

 

WELD RESTART FUNCTION

 

32

Minimum output

0.0A

7

Return to path

DISABLED

33

Maximum output

400.0A

8

Overlap distance

0mm

WIRE FEED SPEED OUTPUT SCALING

9

Return to path speed

200mm/s

34

Minimum reference

0.60V

 

SCRATCH START FUNCTION

 

35

Maximum reference

9.60V

10

Scratch start

DISABLED

36

Minimum output

50IPM

11

Distance

5mm

37

Maximum output

770IPM

12

Return to start speed

12mm/s

VOLTAGE INPUT SCALING

 

 

ON-THE-FLY FUNCTION

 

38

Minimum reference

0.0219V

13

On-The-Fly

ENABLED

 

 

R = 7.268 (7.620)

14

Voltage increment

1.0V

39

Maximum reference

7.289V

15

Wire feed increment

5.0IPM

 

 

ZERO ~ 0.020

16

Current increment

5.0A

40

Minimum output

0.0V

 

OTHER FUNCTIONS

 

41

Maximum output

80.0V

17

Weld from teach pendent

ENABLED

CURRENT INPUT SCALING

 

18

Run in

DISABLED

42

Minimum reference

0.7848V

19

Wire burnback/retract

DISABLED

 

 

R = 8.32 (8.317)

 

 

 

 

43

Maximum reference

9.104V

5.2 WELD EQUIPMENT SETUP

1

Weld process

MIG

2

Remote arc enable

DI 0

3

Weld power control

Wire FD

4

Wire feed control

AO

5

Wire+ Wire- speed

80IPM

6

Wire feed speed units

IPM

WELD RUN IN

 

7

Voltage

50.0V

8

Current

250.0A

9

Wire feed

200IPM

10

Time

0.00s

WIRE BURNBACK/RETRACT

 

11

Voltage

50.0V

12

Current

250.0A

13

Wire feed

0IPM

14

Time

0.00s

TIMING

 

15

Arc start error time

2.00s

16

Arc detect time

0.10s

17

Arc loss error time

0.30s

18

Gas detect time

0.05s

19

Gas purge time

1.00s

20

Gas preflow time

0.50s

21

Gas postflow time

0.00s

WIRE STICK FUNCTION

 

 

ZERO =0.58 - 0.80

44

Minimum output

0.0A

45

Maximum output

750A

5.3

SYSTEM VARIABLES

 

 

$AWEUPR $WSTK_ENA_DLY 0.10s

5.4

TOUCH SENSING SETUP

 

 

Sensor port type

WI

 

Sensor port number

1

 

Circuit port type

WO

 

Circuit port number

3

POWER WAVE 450

APR97

 

Image 39
Contents For use with machines having Code Numbers Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Section C ViiSection D ViiiSeries Section ESection F Section GAwgiec InstallationTechnical Specifications Power Wave Power WaveInput Connections Safety PrecautionsHigh Frequency Precautions Select Suitable LocationGround Connections Input Power ConnectionsInput Fuse and Supply Wire Considerations Input Voltage Reconnect ProcedureWater Cooler Connections Wire Feeder ConnectionsOutput Connections Work and Electrode Cable ConnectionsPower Wave 450 Robotic Dimensions Power Wave 450 Robotic Safety Instructions OperationOperating Instructions Save process information if desired Select your process informationGeneral Description Case Front Controls Controls and SettingsInstalling AN Overlay Operating OverlaysOverview Overlay Types OverlayName Overlay ID Number = PULSE, GMAW, FCAW, and STICK/TIG Process Selection OverlayOperation Then Select a Memory Location Robotic Interface Weld from MEMORY, Dual Procedure OverlayOperation Limits Overlay Optional Recall from Memory KEY Memory Location NumbersSET Limit KEY Limit UP / Down Keys Operation Figure B.7 Setup Overlay Setup OverlayTable B.1 Positive Voltage Sensing Options Wire Feeder Setup Description+/- Polarity KEY Positive Polarity Voltage SensingWave Control Overview of Welding ProceduresFlux Cored ARC Welding Fcaw and Gmaw Procedures Pulse ProceduresTable B.3 Adjustble Parameters GmawFcaw Current Protection Pulse WeldingOverload Protection Thermal ProtectionRobot Signal Descriptions Robotic InterfaceInterface Description Water Fault Touch Sense SignalGAS Fault Wire FaultRobot Controller Electrical Characteristics Power Wave CircuitsDual Procedure Switch COM- Mand Wire Stick DetectPower Fault Dual Procedure Switch Command Touch Sense Command ARC DetectGAS Fault Water FaultTouch Sensing Setup Robot Controller SetupWeld System Setup Weld Equipment SetupMiscellaneous Connections Power Wave Interface BoardConnections Arctool Welding Inputs and OutputsPriming the Cooler AccessoriesWater Cooler Usage Recommended CoolantsL9777 Wire Feed Unit Dimension Print For the LatestType Connecting Wire Feed Unit to Power Source Mounting the Wire Feed Unit Electrode RoutingDrive Roll and Guide Tube Kits Procedure to Install Drive Roll and Guide TubesSteel Wire Sizes Roll Aluminum Wire SizesIdle Roll Pressure Setting Requires Installation of 2 51MM K162H Spindle KIT Feeding Electrode and Brake AdjustmentWire Loading of 13-14lb 6kg Innershield Coils To Mount a 50-60lb 22.7-27.2kg CoilFeeding Electrode Wire Drive Motor and Gearbox Wire Reel Mounting 50 22.7kg and 60lb 27.2kg CoilsAvoiding Wire Feeding Problems Periodic Maintenance of Wire Drive UnitConnector for 1/16 5/64 1.6 2.0 mm Wire Switch RequirementsMaintenance Routine and Periodic MaintenanceInput Filter Capacitor DIS Charge Procedure Figure D.1 Resistor Locations Discharge labels, on each of the four Switch Locate the #9 and #12 terminals, identified byConnected Preventive Maintenance Removing and Installing the G3503 Cooler G3503- Installation or SER Vice Tool UsageG3503- Cooler Service G3503- Cooler Periodic MaintenanceFigure D.4 General Component Locations Troubleshooting HOW to USE Troubleshooting GuideED Tests Troubleshooting Guide Authorized Field Service FacilitySists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Basic Course How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Aviso DE