Lincoln Electric IM542-D manual Controls and Settings

Page 61

F-5

 

 

F-5

 

 

 

TROUBLESHOOTING

 

 

 

TROUBLESHOOTING GUIDE

 

 

Observe Safety Guidelines

 

 

 

 

detailed in the beginning of this manual.

 

 

PROBLEMS

POSSIBLE AREAS OF

 

RECOMMENDED

 

 

(SYMPTOMS)

MISADJUSTMENT(S)

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

 

 

The voltage and/or wire feed

1. Certain limits may have been

 

 

 

 

 

speed will not adjust to user satis-

imposed on the welding parame-

 

 

 

 

 

faction.

ters. Refer to the Limits Overlay

 

 

 

 

 

 

section in the Operations section

 

 

 

 

 

 

of this manual to change the set

 

 

 

 

 

 

limits.

 

 

 

 

 

 

 

 

 

 

 

 

The voltage and/or wire feed

1. When the Limits Overlay or the

 

 

 

 

 

speed can be adjusted on the wire

Setup Overlay is placed on the

 

 

 

 

 

feeder but the changes are not

machine, the Power Wave’s and

 

 

 

 

 

shown on the Power Wave.

feeder’s displays do not match.

 

 

 

 

 

 

These overlays can not be used

 

 

 

 

 

 

for welding.

 

 

 

2.If two wire feeders are connect- ed to the Power Wave, only one of

the feeder’s settings can be dis-

If all recommended possible areas

played on the Power Wave at one

of misadjustments have been

time. Pull the trig-ger of the wire

checked and the problem per-

feeder whose settings you want

sists, contact your local Lincoln

displayed on the Power Wave.

Authorized Field Service Facility.

The Dual Procedure overlay is

1. Check for proper installation of

installed. The user cannot change

the Dual Procedure overlay.

from procedure “A” to procedure

 

“B,” or vice versa.

2. Check the Dual Procedure Gun

 

Trigger or separate Dual

 

Procedure switch.

 

 

The display can not be seen clear-

1. Adjust the viewing angle of the

ly or can not be seen at all.

display. Follow the instructions pro-

 

 

vided in the Operation Section of

 

this manual. (Look under the “LCD

 

DISPLAY ADJUSTMENT” in the

 

“CONTROLS AND SETTINGS”

 

sub-section of the Operation sec-

 

tion.)

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln Electric Field Service Facility for technical assistance.

POWER WAVE 450

Image 61
Contents For use with machines having Code Numbers Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Section C ViiSection D ViiiSection F Section ESection G SeriesTechnical Specifications Power Wave InstallationPower Wave AwgiecHigh Frequency Precautions Safety PrecautionsSelect Suitable Location Input ConnectionsInput Fuse and Supply Wire Considerations Input Power ConnectionsInput Voltage Reconnect Procedure Ground ConnectionsOutput Connections Wire Feeder ConnectionsWork and Electrode Cable Connections Water Cooler ConnectionsPower Wave 450 Robotic Dimensions Power Wave 450 Robotic Operation Safety InstructionsOperating Instructions Save process information if desired Select your process informationGeneral Description Case Front Controls Controls and SettingsOperating Overlays Installing AN OverlayOverview Overlay Overlay TypesName Overlay ID Number = PULSE, GMAW, FCAW, and STICK/TIG Process Selection OverlayOperation Then Select a Memory Location Robotic Interface Weld from MEMORY, Dual Procedure OverlayOperation Recall from Memory KEY Memory Location Numbers Limits Overlay OptionalSET Limit KEY Limit UP / Down Keys Operation Figure B.7 Setup Overlay Setup Overlay+/- Polarity KEY Wire Feeder Setup DescriptionPositive Polarity Voltage Sensing Table B.1 Positive Voltage Sensing OptionsFlux Cored ARC Welding Fcaw and Gmaw Procedures Overview of Welding ProceduresPulse Procedures Wave ControlGmaw Table B.3 Adjustble ParametersFcaw Overload Protection Pulse WeldingThermal Protection Current ProtectionRobotic Interface Robot Signal DescriptionsInterface Description GAS Fault Touch Sense SignalWire Fault Water FaultDual Procedure Switch COM- Mand Power Wave CircuitsWire Stick Detect Robot Controller Electrical CharacteristicsGAS Fault Touch Sense Command ARC DetectWater Fault Power Fault Dual Procedure Switch CommandWeld System Setup Robot Controller SetupWeld Equipment Setup Touch Sensing SetupConnections Power Wave Interface BoardArctool Welding Inputs and Outputs Miscellaneous ConnectionsWater Cooler Usage AccessoriesRecommended Coolants Priming the CoolerFor the Latest L9777 Wire Feed Unit Dimension PrintType Connecting Wire Feed Unit to Power Source Mounting the Wire Feed Unit Electrode RoutingSteel Wire Sizes Roll Procedure to Install Drive Roll and Guide TubesAluminum Wire Sizes Drive Roll and Guide Tube KitsIdle Roll Pressure Setting Requires Installation of 2 51MM K162H Spindle KIT Feeding Electrode and Brake AdjustmentTo Mount a 50-60lb 22.7-27.2kg Coil Wire Loading of 13-14lb 6kg Innershield CoilsFeeding Electrode Avoiding Wire Feeding Problems Wire Reel Mounting 50 22.7kg and 60lb 27.2kg CoilsPeriodic Maintenance of Wire Drive Unit Wire Drive Motor and GearboxConnector for 1/16 5/64 1.6 2.0 mm Wire Switch RequirementsRoutine and Periodic Maintenance MaintenanceInput Filter Capacitor DIS Charge Procedure Figure D.1 Resistor Locations Locate the #9 and #12 terminals, identified by Discharge labels, on each of the four SwitchConnected Preventive Maintenance Removing and Installing the G3503 Cooler G3503- Installation or SER Vice Tool UsageG3503- Cooler Service G3503- Cooler Periodic MaintenanceFigure D.4 General Component Locations HOW to USE Troubleshooting Guide TroubleshootingED Tests Authorized Field Service Facility Troubleshooting GuideSists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas New Lessons in Arc Welding How To Read Shop DrawingsNeed Welding Training? Basic CoursePrecaucion Aviso DE