Lincoln Electric IM845-A Using the Status LED to, Error code before the machine is turned off

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TROUBLESHOOTING

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USING THE STATUS LED TO

The STATUS LIGHT is a two color light that indicates

 

 

TROUBLESHOOT SYSTEM PROBLEMS

system errors. Normal operation is a steady green

 

 

light. Error conditions are indicated in the following

 

 

 

 

 

 

 

The Power Wave / Power Feed are best diagnosed as

chart.

 

 

 

 

 

 

 

a system. Each component (power source, user inter-

NOTE: The POWER WAVE 355M status light will

 

 

face, and feedhead) has a status light, and when a

flash green, and sometimes red and green, for up to

 

 

problem occurs it is important to note the condition of

one minute when the machine is first turned on. This

 

 

each. In addition, errors displayed on the user inter-

is a normal situation as the machine goes through a

 

 

face in most cases indicate only that a problem exists

self test at power up.

 

 

 

in the power source, not what the problem may be.

 

 

 

 

Therefore, prior to cycling power to the system,

 

 

 

 

check the power source status light for error

 

 

 

 

sequences as noted below. This is especially

 

 

 

 

important if the user interface displays "Err 006"

 

 

 

 

or "Err 100" .

 

 

 

 

 

Included in this section is information about the power

 

 

 

 

source Status LED, and some basic troubleshooting

 

 

 

 

charts for both machine and weld performance.

 

 

 

 

 

 

 

 

 

 

 

LIGHT CONDITION

MEANING

 

 

 

Status LED is solid green (no blinking).

1. System OK. Power source communicating normally

 

 

 

 

 

with wire feeder and its components, if other fea-

 

 

 

 

 

tures and components show they are powered up.

 

 

 

 

 

 

 

Status LED is blinking green.

 

2. Occurs during a reset, and indicates the POWER

 

 

 

 

 

WAVE 355M is mapping (identifying) each compo-

 

 

 

 

 

nent in the system. Normal for first 1-10 seconds

 

 

 

 

 

after power is turned on, or if the system configura-

 

 

 

 

 

tion is changed during operation.

 

 

 

 

 

 

 

 

Status LED is blinking red and green.

 

3. Non-recoverable system fault. If the PS Status light

 

 

 

 

 

is flashing any combination of red and green, errors

 

 

 

 

 

are present in the POWER WAVE 355M. Read the

 

 

 

 

 

error code before the machine is turned off.

 

 

 

 

 

 

Error Code interpretation through the Status light is

 

 

 

 

 

detailed in the Service Manual. Individual code digits

 

 

 

 

 

are flashed in red with a long pause between digits. If

 

 

 

 

 

more than one code is present, the codes will be

 

 

 

 

 

separated by a green light.

 

 

 

 

 

 

To clear the error, turn power source off, and back

 

 

 

 

 

on to reset.

 

 

 

 

 

 

 

 

Status LED is solid red (no blinking).

 

Non recoverable hardware fault. Generally indicates

 

 

 

 

 

nothing is connected to the POWER WAVE 355M wire

 

 

 

 

 

feeder receptacle. See Trouble Shooting Section.

 

 

Status LED is blinking red.

Not applicable.

POWER WAVE 355M

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Contents Power Wave 355M Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Installation Technical Specifications Power Wave 355MSafety Precautions Select Suitable LocationCable INDUCTANCE, and ITS Effects on Pulse Welding Output CABLES, Connections and LimitationsNegative Electrode Polarity Voltage Sensing Work Voltage SensingSystem Description Configuring the System UP to 4 Wire Feeders AllowedSingle Head Feeder Single Head Boom FeederInstallation Alternate Hard Automatic Application Combination Hard Automation ApplicationControl Cable Specifications Welding with Multiple Power WavesTWO Power Waves Installation Receptacle Specifications DIP Switch Settings and LocationsSwitch Work sense lead Auto mappingOperation General DescriptionRecommended Processes and Equipment Recommended ProcessesRequired Equipment LimitationsDuty Cycle and Time Period Case Front ControlsNominal Procedures Fringe ProceduresWelding Adjustments Making a WeldConstant Voltage Welding Synergic CVNon Synergic CV All CV ModesPulse Welding PULSE-ON-PULSE GMAW-PPBenefits of Pulse on Pulse from Lincoln Electric TIG GtawSmaw ARC GougingPower Mode Recommended Welding Procedures for Power Mode Table B.3Accessories Factory InstalledField Installed Optional EquipmentMaintenance Capacitor Discharge ProcedureAlways wear a face shield and long sleeves when servicing For all four capacitorsTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Error code before the machine is turned offError Codes for the Powerwave Error Code # IndicationAuthorized Field Service Facility Troubleshooting GuideContact your local Lincoln Problems Possible Areas Recommended Symptoms Contact your local Lincoln Authorized Field Service Facility Troubleshooting Wiring Diagrams Diagrams Connection Diagram Connection Diagram Semi-automatic Simple SystemDimension Print Power Wave 355M Power Wave 355M Precaucion Warnung