Lincoln Electric IM845-A manual Welding with Multiple Power Waves, Control Cable Specifications

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INSTALLATION

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WELDING WITH MULTIPLE POWER WAVES

Special care must be taken when more than one Power Wave is welding simultaneously on a single part. Arc blow and arc interference may occur or be magnified.

CONTROL CABLE SPECIFICATIONS

It is recommended that genuine Lincoln control cables be used at all times. Lincoln cables are specifically designed for the communication and power needs of the Power Wave / Power Feed system.

Each power source requires a work lead from the work stud to the welding fixture. Do not combine all of the work leads into one lead. The welding travel direc- tions should be in the direction moving away from the work lead as shown below. Connect all of the work sense leads from each power source to the work piece at the end of the weld. (See Figure A.6)

For the best results when pulse welding, set the wire size and wire feed speed the same for all the Power Waves. When these parameters are identical, the pulsing frequency will be the same, helping to stabilize the arcs.

Every welding gun requires a separate shielding gas regulator for proper flow rate and shielding gas cover- age.

Do not attempt to supply shielding gas for two or more guns from only one regulator.

If an anti-spatter system is in use then each gun must have its own anti-spatter system.

The use of non-standard cables, especially in lengths greater than 25 feet(7.6m), can lead to communication problems (system shutdowns), poor motor acceleration (poor arc starting) and low wire driving force (wire feeding problems).

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The K1543 series of control cables can be connected end to end for ease of extension. Do not exceed more than 100 feet (30.5 m) total control cable length.

FIGURE A.6

POWER WAVE 355M

POWER WAVE 355M

TWO POWER WAVES

Travel

Direction

Connect All Work

Sense Leads at the End

of the Joint

Connect All Welding

Work Leads at the

Beginning of the Joint

POWER WAVE 355M

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Contents Power Wave 355M California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Technical Specifications Power Wave 355M InstallationSelect Suitable Location Safety PrecautionsOutput CABLES, Connections and Limitations Cable INDUCTANCE, and ITS Effects on Pulse WeldingNegative Electrode Polarity Work Voltage Sensing Voltage SensingSystem Description Single Head Boom Feeder Configuring the SystemUP to 4 Wire Feeders Allowed Single Head FeederCombination Hard Automation Application Installation Alternate Hard Automatic ApplicationWelding with Multiple Power Waves Control Cable SpecificationsTWO Power Waves Installation Auto mapping Receptacle SpecificationsDIP Switch Settings and Locations Switch Work sense leadRecommended Processes OperationGeneral Description Recommended Processes and EquipmentCase Front Controls Required EquipmentLimitations Duty Cycle and Time PeriodMaking a Weld Nominal ProceduresFringe Procedures Welding AdjustmentsAll CV Modes Constant Voltage WeldingSynergic CV Non Synergic CVPULSE-ON-PULSE GMAW-PP Pulse WeldingARC Gouging Benefits of Pulse on Pulse from Lincoln ElectricTIG Gtaw SmawRecommended Welding Procedures for Power Mode Table B.3 Power ModeOptional Equipment AccessoriesFactory Installed Field InstalledFor all four capacitors MaintenanceCapacitor Discharge Procedure Always wear a face shield and long sleeves when servicingHOW to USE Troubleshooting Guide TroubleshootingError code before the machine is turned off Using the Status LED toError Code # Indication Error Codes for the PowerwaveTroubleshooting Guide Authorized Field Service FacilityContact your local Lincoln Problems Possible Areas Recommended Symptoms Contact your local Lincoln Authorized Field Service Facility Troubleshooting Wiring Diagrams Diagrams Connection Diagram Semi-automatic Simple System Connection DiagramDimension Print Power Wave 355M Power Wave 355M Precaucion Warnung