Lincoln Electric IM845-A manual Troubleshooting Guide, Contact your local Lincoln

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TROUBLESHOOTING

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Observe all Safety Guidelines detailed throughout this manual

 

TROUBLESHOOTING GUIDE

Observe Safety Guidelines detailed in the beginning of this manual.

PROBLEMS

 

POSSIBLE AREAS OF

 

RECOMMENDED

(SYMPTOMS)

 

MISADJUSTMENT(S)

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Major physical or electrical damage

1.

Contact your local authorized

 

 

 

 

is evident when the sheet metal

 

 

 

Lincoln Electric Field Service

 

 

 

 

 

covers are removed.

 

 

 

facility for technical assis-

 

 

 

 

 

 

 

 

 

tance.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input fuses keep blowing, or input

 

 

1.

Make certain that fuses or

 

 

 

 

 

breaker keeps tripping.

 

 

 

breakers are properly sized.

 

 

 

 

 

 

 

 

 

See Installation section of this

 

 

 

 

 

 

 

 

 

manual for recommended

 

 

 

 

 

 

 

 

 

fuse and breaker sizes.

 

 

 

 

 

 

 

 

2.

Welding procedure is drawing

 

 

 

 

 

 

 

 

 

too much output current, or

 

 

 

 

 

 

 

 

 

duty cycle is too high.

 

 

 

 

 

 

 

 

 

Reduce output current, duty

 

 

 

 

 

 

 

 

 

cycle, or both.

 

 

 

 

 

 

 

 

3.

There is internal damage to

 

 

 

 

 

 

 

 

 

the power source. Contact an

 

 

If all recommended possible areas

 

 

 

 

 

 

authorized Lincoln Electric

 

 

of misadjustments have been

 

 

 

 

 

 

Service facility.

 

 

checked and the problem persists,

 

 

 

 

 

 

 

 

 

contact your local Lincoln

 

 

 

 

 

 

 

 

 

 

 

Machine will not power up (no

 

 

1.

Make certain that the Power

 

 

Authorized Field Service Facility.

 

 

lights, no fan, etc.)

 

 

 

Switch (SW1) is in the “ON”

 

 

 

 

 

 

 

 

 

position.

 

 

 

 

 

 

 

 

2.

Circuit Breaker CB1 (on Case

 

 

 

 

 

 

 

 

 

Front) may have opened.

 

 

 

 

 

 

 

 

 

Reset an over load on the 40V

 

 

 

 

 

 

 

 

 

Wire Feeder supply may

 

 

 

 

 

 

 

 

 

cause this to trip.

 

 

 

 

 

 

 

 

3.

Circuit breaker CB3 (in recon-

 

 

 

 

 

 

 

 

 

nect area) may have opened.

 

 

 

 

 

 

 

 

 

Reset. Also, check input volt-

 

 

 

 

 

 

 

 

 

age selection, below.

 

 

 

 

 

 

 

 

4.

Input voltage selection made

 

 

 

 

 

 

 

 

 

improperly. Power down,

 

 

 

 

 

 

 

 

 

check input voltage reconnect

 

 

 

 

 

 

 

 

 

according to diagram on

 

 

 

 

 

 

 

 

 

reconnect cover.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln Electric Field Service Facility for technical assistance.

POWER WAVE 355M

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Contents Power Wave 355M Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Installation Technical Specifications Power Wave 355MSafety Precautions Select Suitable LocationOutput CABLES, Connections and Limitations Cable INDUCTANCE, and ITS Effects on Pulse WeldingNegative Electrode Polarity Voltage Sensing Work Voltage SensingSystem Description Single Head Feeder Configuring the SystemUP to 4 Wire Feeders Allowed Single Head Boom FeederInstallation Alternate Hard Automatic Application Combination Hard Automation ApplicationWelding with Multiple Power Waves Control Cable SpecificationsTWO Power Waves Installation Switch Work sense lead Receptacle SpecificationsDIP Switch Settings and Locations Auto mappingRecommended Processes and Equipment OperationGeneral Description Recommended ProcessesDuty Cycle and Time Period Required EquipmentLimitations Case Front ControlsWelding Adjustments Nominal ProceduresFringe Procedures Making a WeldNon Synergic CV Constant Voltage WeldingSynergic CV All CV ModesPulse Welding PULSE-ON-PULSE GMAW-PPSmaw Benefits of Pulse on Pulse from Lincoln ElectricTIG Gtaw ARC GougingPower Mode Recommended Welding Procedures for Power Mode Table B.3Field Installed AccessoriesFactory Installed Optional EquipmentAlways wear a face shield and long sleeves when servicing MaintenanceCapacitor Discharge Procedure For all four capacitorsTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Error code before the machine is turned offError Codes for the Powerwave Error Code # IndicationTroubleshooting Guide Authorized Field Service FacilityContact your local Lincoln Problems Possible Areas Recommended Symptoms Contact your local Lincoln Authorized Field Service Facility Troubleshooting Wiring Diagrams Diagrams Connection Diagram Connection Diagram Semi-automatic Simple SystemDimension Print Power Wave 355M Power Wave 355M Precaucion Warnung