Lincoln Electric IM845-A manual Contact your local Lincoln Authorized Field Service Facility

Page 32

E-6

TROUBLESHOOTING

E-6

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

TROUBLESHOOTING GUIDE

Observe Safety Guidelines detailed in the beginning of this manual.

PROBLEMS

 

POSSIBLE AREAS OF

 

RECOMMENDED

(SYMPTOMS)

 

MISADJUSTMENT(S)

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine often “noodle welds” (out-

1.Secondary current limit has been

 

 

 

 

 

put is limited to approximately 100

 

 

exceeded, and the machine has

 

 

 

 

 

 

amps) when running a particular

 

 

phased back to protect itself.

 

 

 

 

 

 

procedure, especially a procedure

 

 

2. Adjust procedure or reduce load

 

 

 

 

 

 

with high WFS.

 

 

to lower current draw from the

 

 

 

 

 

 

 

 

 

 

machine.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine wonʼt produce full output.

 

 

1. Input voltage may be too low,

 

 

 

 

 

 

 

 

 

 

limiting output capability of the

 

 

 

 

 

 

 

 

 

 

power source. Make certain that

 

 

 

 

 

 

 

 

 

 

the input voltage is proper,

 

 

 

 

 

 

 

 

 

 

according to the Rating Plate

 

 

 

 

 

 

 

 

 

 

located on the rear of the

 

 

 

 

 

 

 

 

 

 

machine.

 

 

 

 

 

 

 

 

 

 

2. Secondary current or voltage not

 

 

 

 

 

 

 

 

 

 

be properly calibrated. Check

 

 

 

 

 

 

 

 

 

 

values displayed on the Power

 

 

 

 

 

 

 

 

 

 

Feed 10/11 verses readings on

 

 

 

 

 

 

 

 

 

 

an external meter.

 

 

 

 

 

 

 

 

 

 

 

 

 

If all recommended possible areas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

of misadjustments have been

 

 

 

 

 

 

 

 

 

checked and the problem persists,

 

 

 

 

 

 

 

 

 

contact your local Lincoln

 

 

 

 

 

 

 

 

 

Authorized Field Service Facility.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln Electric Field Service Facility for technical assistance.

POWER WAVE 355M

Image 32
Contents Power Wave 355M Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Installation Technical Specifications Power Wave 355MSafety Precautions Select Suitable LocationNegative Electrode Polarity Output CABLES, Connections and LimitationsCable INDUCTANCE, and ITS Effects on Pulse Welding Voltage Sensing Work Voltage SensingSystem Description Configuring the System UP to 4 Wire Feeders AllowedSingle Head Feeder Single Head Boom FeederInstallation Alternate Hard Automatic Application Combination Hard Automation ApplicationTWO Power Waves Welding with Multiple Power WavesControl Cable Specifications Installation Receptacle Specifications DIP Switch Settings and LocationsSwitch Work sense lead Auto mappingOperation General DescriptionRecommended Processes and Equipment Recommended ProcessesRequired Equipment LimitationsDuty Cycle and Time Period Case Front ControlsNominal Procedures Fringe ProceduresWelding Adjustments Making a WeldConstant Voltage Welding Synergic CVNon Synergic CV All CV ModesPulse Welding PULSE-ON-PULSE GMAW-PPBenefits of Pulse on Pulse from Lincoln Electric TIG GtawSmaw ARC GougingPower Mode Recommended Welding Procedures for Power Mode Table B.3Accessories Factory InstalledField Installed Optional EquipmentMaintenance Capacitor Discharge ProcedureAlways wear a face shield and long sleeves when servicing For all four capacitorsTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Error code before the machine is turned offError Codes for the Powerwave Error Code # IndicationContact your local Lincoln Troubleshooting GuideAuthorized Field Service Facility Problems Possible Areas Recommended Symptoms Contact your local Lincoln Authorized Field Service Facility Troubleshooting Wiring Diagrams Diagrams Connection Diagram Connection Diagram Semi-automatic Simple SystemDimension Print Power Wave 355M Power Wave 355M Precaucion Warnung