Lincoln Electric IM846-A manual Power Wave 405M, Safety Depends on You

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IM846-A

POWER WAVE 405M

December, 2010

 

 

 

For use with machines Code 11142, 11490

 

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation

... and thoughtful operation on your part. DO NOT INSTALL,

OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ- ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON- TAINED THROUGHOUT. And,

most importantly, think before you act and be careful.

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OPERATOR’S MANUAL

Copyright © Lincoln Global Inc.

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Contents Safety Depends on You Power Wave 405MCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté IvSAFETYElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Please Examine Carton and Equipment For Damage Immediately ViiOn-Line Product Registration TAbLE of Contents Technical Specifications Power Wave 405M InstallationProduct Ordering Input AC Rated DC Output Weight Dimensions InformationSingle Phase Input Safety PrecautionsThree Phase Input Select SUITAbLE LocationCAbLE INDUCTANCE, and ITS Effects on Pulse Welding Output CAbLES, Connections and LimitationsNegative Electrode Polarity Voltage Sensing Power Feed Wire Feeder INTERCON- NectionsSystem Description Work Voltage SensingUP to 4 Wire Feeders Allowed Configuring the SystemSingle Head Feeder UP to 4 Feed Heads AllowedSystem that is not Auto Mappable 6INSTALLATIONA-6 Alternate Hard Automatic ApplicationTWO Power Waves Welding with Multiple Power WavesInstallation DIP Switch Settings and Locations Receptacle SpecificationsElectric Shock can kill Operation Safety PrecautionsGeneral Description Recommended Processes and EquipmentRequired Equipment Case Front Layout Power Wave 405MLimitations Duty Cycle and Time PeriodFringe Procedures Nominal ProceduresWelding Adjustments Making a WeldCurrent Wave Form CV Constant Voltage WeldingSynergic CV Non Synergic CVCurrent Wave Form Pulse Pulse WeldingPULSE-ON-PULSE GMAW-PP BENEFITS of Pulse on Pulse from Lincoln Electric Welding Procedures for PULSE-ON-PULSE TAbLE b.2TIG Gtaw SmawRecommended Welding Procedures for Power Mode Table b.3 Power ModeFactory Installed AccessoriesField Installed Optional EquipmentPeriodic Maintenance MaintenanceRoutine Maintenance Capacitor Discharge ProcedureTROUbLESHOOTING Error code before the machine is turned off Using the Status LED to TROUbLESHOOT System PRObLEMSError Code # Indication Error Codes for the PowerwavePRObLEMS POSSIbLE Areas TROUbLESHOOTING GuideSymptoms Misadjustments Course of Action RecommendedSymptoms TROUbLESHOOTING POSSIbLE Areas of Misadjustments PRObLEMSRecommended Course of Action Wiring Diagrams Diagrams Connection Diagram Semi-automatic Simple System Connection DiagramDimension Print Power Wave 405M Precaucion Warnung