Lincoln Electric IM846-A manual Diagrams

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POWER WAVE 405M

DIAGRAMS

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the

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machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..

 

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Contents Power Wave 405M Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiIvSAFETY Précautions DE SûretéElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Vii Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration TAbLE of Contents Installation Technical Specifications Power Wave 405MProduct Ordering Input AC Rated DC Output Weight Dimensions InformationSafety Precautions Single Phase InputThree Phase Input Select SUITAbLE LocationOutput CAbLES, Connections and Limitations CAbLE INDUCTANCE, and ITS Effects on Pulse WeldingNegative Electrode Polarity Power Feed Wire Feeder INTERCON- Nections Voltage SensingSystem Description Work Voltage SensingConfiguring the System UP to 4 Wire Feeders AllowedSingle Head Feeder UP to 4 Feed Heads Allowed6INSTALLATIONA-6 Alternate Hard Automatic Application System that is not Auto MappableWelding with Multiple Power Waves TWO Power WavesInstallation Receptacle Specifications DIP Switch Settings and LocationsElectric Shock can kill Safety Precautions OperationGeneral Description Recommended Processes and EquipmentCase Front Layout Power Wave 405M Required EquipmentLimitations Duty Cycle and Time PeriodNominal Procedures Fringe ProceduresWelding Adjustments Making a WeldConstant Voltage Welding Current Wave Form CVSynergic CV Non Synergic CVPulse Welding Current Wave Form PulsePULSE-ON-PULSE GMAW-PP Welding Procedures for PULSE-ON-PULSE TAbLE b.2 BENEFITS of Pulse on Pulse from Lincoln ElectricTIG Gtaw SmawPower Mode Recommended Welding Procedures for Power Mode Table b.3Accessories Factory InstalledField Installed Optional EquipmentMaintenance Periodic MaintenanceRoutine Maintenance Capacitor Discharge ProcedureTROUbLESHOOTING Using the Status LED to TROUbLESHOOT System PRObLEMS Error code before the machine is turned offError Codes for the Powerwave Error Code # IndicationTROUbLESHOOTING Guide PRObLEMS POSSIbLE AreasSymptoms Misadjustments Course of Action RecommendedSymptoms TROUbLESHOOTING PRObLEMS POSSIbLE Areas of MisadjustmentsRecommended Course of Action Wiring Diagrams Diagrams Connection Diagram Connection Diagram Semi-automatic Simple SystemDimension Print Power Wave 405M Precaucion Warnung