Lincoln Electric IM846-A manual TAbLE of Contents

Page 9

viii

TAbLE OF CONTENTS

 

viii

 

 

 

Page

 

Installation

Section A

 

Technical Specifications

A-1

 

Safety Precautions

A-2

 

Select Suitable Location

A-2

 

Stacking

A-2

 

Tilting

A-2

 

Input and Grounding Connections

A-2

 

Power Cord Connection

A-2

 

Undercarriage Mountings

A-2

 

Output Cables, Connections and Limitations

A-3

 

Cable Inductance, Negative Electrode Polarity

A-3

 

Voltage Sensing

A-4

 

Power Feed Wire Feeder Interconnections, System Decription

A-4

 

Configuring the System

A-5

 

System Set-Up, Alternate & Combination Hard Automation and Dual head

.........A-6

 

Welding with Multiple Power Waves

A-7

 

Control Cable Specifications

A-7

 

Multiple Arc Unsynchronized sense and work leads

A-8

 

I / O Receptacle Specifications

A-9

 

Dip Switch Settings and Locations

A-9

 

Control Board Dip Switch

A-9

 

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Operation

Section b

 

Safety Precautions

B-1

 

General Description

B-1

 

Recommended Processes and Equipment

B-1

 

Recommended Processes

B-1

 

Required Equipment

B-2

 

Limitations

B-2

 

Duty Cycle and Time Period

B-2

 

Case Front Controls

B-2

 

Nominal Procedures

B-3

 

Fringe Procedures

B-3

 

Making a Weld

B-3

 

Welding Adjustment

B-3

 

Constant Voltage Welding

B-4

 

Pulse Welding

B-5

 

TIG GTAW, SMAW, and Arc Gouging

B-6

 

Power Mode and Recommended Welding Procedures

B-7

 

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Accessories

Section C

 

Optional Equipment

C-1

 

Factory Installed

C-1

 

Field Installed

C-1

 

Compatible Lincoln Equipment

 

 

 

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Maintenance

Section D

 

Safety Precautions

D-1

 

Capacitor Discharge Procedure

D-1

 

Routine Maintenance

D-1

 

Periodic Maintenance

D-1

 

Calibration Specification

D-1

 

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Troubleshooting

Section E

 

How to use Troubleshooting Guide

E-1

 

Using the Status LED to Troubleshoot System Problems & Error Codes

E-2, E-3

 

Troubleshooting Guide

E-4 thru E-7

 

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Wiring Diagram

Section F-1, F-2

 

Connection Diagram

Section F-3

 

Dimension Print

Section F-4

 

________________________________________________________________________

 

Parts Lists

P-418

 

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Image 9
Contents Safety Depends on You Power Wave 405MCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté IvSAFETYElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Vii Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration TAbLE of Contents Technical Specifications Power Wave 405M InstallationProduct Ordering Input AC Rated DC Output Weight Dimensions InformationSingle Phase Input Safety PrecautionsThree Phase Input Select SUITAbLE LocationOutput CAbLES, Connections and Limitations CAbLE INDUCTANCE, and ITS Effects on Pulse WeldingNegative Electrode Polarity Voltage Sensing Power Feed Wire Feeder INTERCON- NectionsSystem Description Work Voltage SensingUP to 4 Wire Feeders Allowed Configuring the SystemSingle Head Feeder UP to 4 Feed Heads AllowedSystem that is not Auto Mappable 6INSTALLATIONA-6 Alternate Hard Automatic ApplicationTWO Power Waves Welding with Multiple Power WavesInstallation Receptacle Specifications DIP Switch Settings and LocationsElectric Shock can kill Operation Safety PrecautionsGeneral Description Recommended Processes and EquipmentRequired Equipment Case Front Layout Power Wave 405MLimitations Duty Cycle and Time PeriodFringe Procedures Nominal ProceduresWelding Adjustments Making a WeldCurrent Wave Form CV Constant Voltage WeldingSynergic CV Non Synergic CVPulse Welding Current Wave Form PulsePULSE-ON-PULSE GMAW-PP BENEFITS of Pulse on Pulse from Lincoln Electric Welding Procedures for PULSE-ON-PULSE TAbLE b.2TIG Gtaw SmawRecommended Welding Procedures for Power Mode Table b.3 Power ModeFactory Installed AccessoriesField Installed Optional EquipmentPeriodic Maintenance MaintenanceRoutine Maintenance Capacitor Discharge ProcedureTROUbLESHOOTING Error code before the machine is turned off Using the Status LED to TROUbLESHOOT System PRObLEMSError Code # Indication Error Codes for the PowerwavePRObLEMS POSSIbLE Areas TROUbLESHOOTING GuideSymptoms Misadjustments Course of Action RecommendedSymptoms TROUbLESHOOTING PRObLEMS POSSIbLE Areas of MisadjustmentsRecommended Course of Action Wiring Diagrams Diagrams Connection Diagram Semi-automatic Simple System Connection DiagramDimension Print Power Wave 405M Precaucion Warnung