Lincoln Electric IM846-A Single Head Feeder, Configuring the System, UP to 4 Wire Feeders Allowed

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A-5	INSTALLATION	A-5

CONFIGURING THE SYSTEM

The power source will “Auto Map” the system eliminat- ing most of the need to set DIP switches to configure the system.

If a system can not be “Auto Mapped” then the status light on the power source will blink green fast and the welder output will be disabled.

If a system can not be “Auto Mapped” then the status light on the power source will blink green fast and the welder output will be disabled. If a system is not “Auto-mappable”, then consult the instruction manual for the accessory being used for configuration infor- mation about DIP switch settings, or consult your local Lincoln sales representative.

SINGLE HEAD FEEDER

DUAL HEAD FEEDER

UP TO 4 WIRE FEEDERS

ALLOWED

POWER WAVE		POWER WAVE
405M		405M

CONTROL bOX

FEED HEAD

SINGLE HEAD bOOM FEEDER

UP TO 4 FEED HEADS

ALLOWED

POWER WAVE

405M

FEED HEAD 1

SINGLE HEAD bOOM FEEDER

	POWER WAVE 405M
RObOT
RObOT
PLC CONTROLLER		WIRE
ANALOG INTERFACE		DRIVE
		MODULE

PF-10R

etc.

POWER WAVE 405M

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Contents Power Wave 405M Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiIvSAFETY Précautions DE SûretéElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply On-Line Product Registration ViiPlease Examine Carton and Equipment For Damage Immediately TAbLE of Contents Product Ordering Input AC Rated DC Output Weight Dimensions InstallationTechnical Specifications Power Wave 405M InformationThree Phase Input Safety PrecautionsSingle Phase Input Select SUITAbLE LocationNegative Electrode Polarity Output CAbLES, Connections and LimitationsCAbLE INDUCTANCE, and ITS Effects on Pulse Welding System Description Power Feed Wire Feeder INTERCON- NectionsVoltage Sensing Work Voltage SensingSingle Head Feeder Configuring the SystemUP to 4 Wire Feeders Allowed UP to 4 Feed Heads Allowed6INSTALLATIONA-6 Alternate Hard Automatic Application System that is not Auto MappableWelding with Multiple Power Waves TWO Power WavesInstallation Electric Shock can kill Receptacle SpecificationsDIP Switch Settings and Locations General Description Safety PrecautionsOperation Recommended Processes and EquipmentLimitations Case Front Layout Power Wave 405MRequired Equipment Duty Cycle and Time PeriodWelding Adjustments Nominal ProceduresFringe Procedures Making a WeldSynergic CV Constant Voltage WeldingCurrent Wave Form CV Non Synergic CVPULSE-ON-PULSE GMAW-PP Pulse WeldingCurrent Wave Form Pulse TIG Gtaw Welding Procedures for PULSE-ON-PULSE TAbLE b.2BENEFITS of Pulse on Pulse from Lincoln Electric SmawPower Mode Recommended Welding Procedures for Power Mode Table b.3Field Installed AccessoriesFactory Installed Optional EquipmentRoutine Maintenance MaintenancePeriodic Maintenance Capacitor Discharge ProcedureTROUbLESHOOTING Using the Status LED to TROUbLESHOOT System PRObLEMS Error code before the machine is turned offError Codes for the Powerwave Error Code # IndicationSymptoms Misadjustments Course of Action TROUbLESHOOTING GuidePRObLEMS POSSIbLE Areas RecommendedSymptoms TROUbLESHOOTING Recommended Course of Action PRObLEMSPOSSIbLE Areas of Misadjustments Wiring Diagrams Diagrams Connection Diagram Connection Diagram Semi-automatic Simple SystemDimension Print Power Wave 405M Precaucion Warnung