Lincoln Electric IM846-A manual Safety Precautions, Select SUITAbLE Location, Single Phase Input

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A-2

INSTALLATION

A-2

 

 

 

SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

TURN THE INPUT POWER OFF AT THE DISCONNECT SWITCH bEFORE

ATTEMPTING TO CONNECT OR DIS- CONNECT INPUT POWER LINES,

OUTPUT CAbLES, OR CONTROL CAbLES.

Only qualified personnel should perform this installation.

Connect the green or green/yellow lead of the power cord to ground per U.S.National Electrical Code.

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SELECT SUITAbLE LOCATION

The Invertec POWER WAVE 405M will operate in harsh environments. Even so, it is important that sim- ple preventative measures are followed in order to assure long life and reliable operation.

The machine must be located where there is free cir- culation of clean air such that air movement in the back, out the sides and bottom will not be restricted.

Dirt and dust that can be drawn into the machine should be kept to a minimum. Failure to observe these precautions can result in excessive operating temperatures and nuisance shutdown.

Keep machine dry. Shelter from rain and snow. Do not place on wet ground or in puddles.

DO NOT MOUNT OVER COMbUSTIbLE SURFACES.

CAUTION

Where there is a combustible surface directly under stationary or fixed electrical equipment, that surface shall be covered with a steel plate at least .06”(1.6mm) thick, which shall extend not less than 5.90”(150mm) beyond the equipment on all sides.

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STACKING

POWER WAVE 405M cannot be stacked.

TILTING

Place the machine directly on a secure, level surface or on a recommended undercarriage. The machine may topple over if this procedure is not followed.

INPUT AND GROUNDING CONNECTIONS

Only a qualified electrician should connect the Invertec POWER WAVE 405M. Installation should be made in accordance with the appropriate National Electrical Code, all local codes and the information detailed below.

When received directly from the factory, multiple voltage machines are internally connected for 400VAC. If 400VAC is the desired input, then the machine may be connected to the power system without any setup required inside the machine.

Initial 200VAC - 230VAC operation will require an Input voltage panel setup.

Open the access panel on the rear of the machine.

For 200 or 230: Position the large switch to 200- 230.

For higher voltages: Position the large switch to greater than 380.

Move the "A" lead to the appropriate terminal.

POWER CORD CONNECTION

A 10ft.(3.5m) power cord is provided and wired into the machine. Follow the power cord connection instructions.

CAUTION

Incorrect connection may result in equipment

damage.

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BLACK

GREEN / YELLOW

BLUE

BROWN

Single Phase Input

Connect green/yellow lead to ground per National Electrical Code.

Connect blue and brown leads to power.

Wrap blue lead with tape to provide 600V insulation.

Three Phase Input

Connect green/yellow lead to ground per National Electric Code.

Connect black, blue and brown leads to power.

UNDERCARRIAGE MOUNTINGS

MOUNTING HOLE LOCATIONS

NOTE: MOUNTING SCREWS CAN NOT PROTRUDE MORE THAN 0.5 INCHES INSIDE THE MACHINE.

3.50

1/4-20 NUT (4 PLACES) 5.50

 

 

 

 

 

10.00

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11.84

 

10/01

 

 

 

 

 

 

 

 

 

 

 

M19527

POWER WAVE 405M

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Contents Safety Depends on You Power Wave 405MCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté IvSAFETYElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply On-Line Product Registration ViiPlease Examine Carton and Equipment For Damage Immediately TAbLE of Contents Information InstallationTechnical Specifications Power Wave 405M Product Ordering Input AC Rated DC Output Weight DimensionsSelect SUITAbLE Location Safety PrecautionsSingle Phase Input Three Phase InputNegative Electrode Polarity Output CAbLES, Connections and LimitationsCAbLE INDUCTANCE, and ITS Effects on Pulse Welding Work Voltage Sensing Power Feed Wire Feeder INTERCON- NectionsVoltage Sensing System DescriptionUP to 4 Feed Heads Allowed Configuring the SystemUP to 4 Wire Feeders Allowed Single Head FeederSystem that is not Auto Mappable 6INSTALLATIONA-6 Alternate Hard Automatic ApplicationTWO Power Waves Welding with Multiple Power WavesInstallation Electric Shock can kill Receptacle SpecificationsDIP Switch Settings and Locations Recommended Processes and Equipment Safety PrecautionsOperation General DescriptionDuty Cycle and Time Period Case Front Layout Power Wave 405MRequired Equipment LimitationsMaking a Weld Nominal ProceduresFringe Procedures Welding AdjustmentsNon Synergic CV Constant Voltage WeldingCurrent Wave Form CV Synergic CVPULSE-ON-PULSE GMAW-PP Pulse WeldingCurrent Wave Form Pulse Smaw Welding Procedures for PULSE-ON-PULSE TAbLE b.2BENEFITS of Pulse on Pulse from Lincoln Electric TIG GtawRecommended Welding Procedures for Power Mode Table b.3 Power ModeOptional Equipment AccessoriesFactory Installed Field InstalledCapacitor Discharge Procedure MaintenancePeriodic Maintenance Routine MaintenanceTROUbLESHOOTING Error code before the machine is turned off Using the Status LED to TROUbLESHOOT System PRObLEMSError Code # Indication Error Codes for the PowerwaveRecommended TROUbLESHOOTING GuidePRObLEMS POSSIbLE Areas Symptoms Misadjustments Course of ActionSymptoms TROUbLESHOOTING Recommended Course of Action PRObLEMSPOSSIbLE Areas of Misadjustments Wiring Diagrams Diagrams Connection Diagram Semi-automatic Simple System Connection DiagramDimension Print Power Wave 405M Precaucion Warnung