Lincoln Electric IM846-A manual Receptacle Specifications, DIP Switch Settings and Locations

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A-9	INSTALLATION	A-9

I / O RECEPTACLE SPECIFICATIONS

TAbLE A.2

WIRE FEEDER RECEPTACLE

PIN LEAD#

FUNCTION

A53 Communication Bus L

B54 Communication Bus H

C67A Electrode Voltage Sense

E51 +40vdc + } 40VDCD 52 0vdc -

TAbLE A.3

VOLTAGE SENSE RECEPTACLE

PIN LEAD#

FUNCTION

321A Work Voltage Sense

TAbLE A.4

RS232 RECEPTACLE

PIN LEAD#

FUNCTION

2253 RS232 Receive

3254 RS232 Transmit

4	#	Pin5
5	#	Pin4
6	# #	Pin20
20	# #	Pin6

7251 RS232 Common

switch 7		auto mapping
off		auto mapping enable-default
on		auto mapping disabled

switch 8*		work sense lead
off		work sense lead not connected
on		work sense lead connected

*Factory setting for Switch 8 is OFF.

FIGURE A.7

CONTROL BOARD (DIP Switch Location)

DIP SWITCH SETTINGS AND LOCATIONS

DIP switches on the P.C. Boards allow for custom configuration of the Power Wave. To access the DIP switches:

WARNING

ELECTRIC SHOCK can kill.

1.Turn off power to the power source at the dis- connect switch.

•Insulate yourself from the work and ground.

•Always wear dry insulating gloves.

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2.Remove the wrap around cover from the power source.

3.The control board is on the center assembly facing the case front. Locate the 8-position DIP switch and look for switch 8 of the DIP switch.

4.Using a pencil or other small object, slide the switch to the OFF position if the work sense lead is NOT connected. Conversely, slide the switch to the ON position if the work sense lead is present.

5.Replace the wrap around and screws. The PC board will “read” the switch at power up, and configure the work voltage sense lead

appropriately.

FIGURE A.8

CONTROL bOARD DIP SWITCH: switch 1 = reserved for future use switch 2 = reserved for future use switch 3 = equipment group 1 selcted (default=off)

switch 4 = equipment group 2 selcted (default=off) switch 5 = reserved for future use

switch 6 = reserved for future use switch 7 = auto mapping switch 8 = work sense lead

(See Figure A.8 Dual Head Boom Feeder)

POWER WAVE 405M

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Contents Power Wave 405M Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiIvSAFETY Précautions DE SûretéElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Vii Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration TAbLE of Contents Product Ordering Input AC Rated DC Output Weight Dimensions InstallationTechnical Specifications Power Wave 405M InformationThree Phase Input Safety PrecautionsSingle Phase Input Select SUITAbLE LocationOutput CAbLES, Connections and Limitations CAbLE INDUCTANCE, and ITS Effects on Pulse WeldingNegative Electrode Polarity System Description Power Feed Wire Feeder INTERCON- NectionsVoltage Sensing Work Voltage SensingSingle Head Feeder Configuring the SystemUP to 4 Wire Feeders Allowed UP to 4 Feed Heads Allowed6INSTALLATIONA-6 Alternate Hard Automatic Application System that is not Auto MappableWelding with Multiple Power Waves TWO Power WavesInstallation Receptacle Specifications DIP Switch Settings and LocationsElectric Shock can kill General Description Safety PrecautionsOperation Recommended Processes and EquipmentLimitations Case Front Layout Power Wave 405MRequired Equipment Duty Cycle and Time PeriodWelding Adjustments Nominal ProceduresFringe Procedures Making a WeldSynergic CV Constant Voltage WeldingCurrent Wave Form CV Non Synergic CVPulse Welding Current Wave Form PulsePULSE-ON-PULSE GMAW-PP TIG Gtaw Welding Procedures for PULSE-ON-PULSE TAbLE b.2BENEFITS of Pulse on Pulse from Lincoln Electric SmawPower Mode Recommended Welding Procedures for Power Mode Table b.3Field Installed AccessoriesFactory Installed Optional EquipmentRoutine Maintenance MaintenancePeriodic Maintenance Capacitor Discharge ProcedureTROUbLESHOOTING Using the Status LED to TROUbLESHOOT System PRObLEMS Error code before the machine is turned offError Codes for the Powerwave Error Code # IndicationSymptoms Misadjustments Course of Action TROUbLESHOOTING GuidePRObLEMS POSSIbLE Areas RecommendedSymptoms TROUbLESHOOTING PRObLEMS POSSIbLE Areas of MisadjustmentsRecommended Course of Action Wiring Diagrams Diagrams Connection Diagram Connection Diagram Semi-automatic Simple SystemDimension Print Power Wave 405M Precaucion Warnung