Lincoln Electric IM846-A Installation, Technical Specifications Power Wave 405M, Information

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A-1

 

 

 

 

INSTALLATION

 

A-1

 

 

 

 

 

 

 

 

 

 

 

 

TECHNICAL SPECIFICATIONS - POWER WAVE 405M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT AC VOLTAGE & DC OUTPUT

 

 

 

Product

Ordering

Input AC

Rated DC Output

Output

Weight

Dimensions

 

 

Name

Information

Voltage

Amps/Volts/Duty Cycle

Range

with Cord

HxWxD

 

 

 

 

 

 

50/60 Hz

(continuous)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

350A

/ 34V / 60%

 

 

14.7”x12.5”x

 

 

Power

 

200-220/

3

Phase

 

 

27.8”*

 

 

Wave

K 2369-1

380-400/

320A / 33V / 60%

AMPS

86.5lbs

(373x318x

 

 

405M

 

415

1

Phase

5-425

(37.4 kg)

706*)mm

 

 

 

 

 

50/60 Hz

 

 

 

 

 

 

 

 

 

 

275A

/ 31V /100%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 Phase

 

 

 

 

 

 

 

 

 

300A / 32V / 100%

 

 

* Includes

 

 

 

 

 

 

3 Phase

 

 

handles

 

 

 

 

 

 

 

 

 

 

 

 

*Overall Length Including Handle, 21.6” (549mm) without handle. Insulation Class 180 (H)

POWER WAVE 405M INPUT CURRENT

Recommended Fuse Sizes based On The U.S. National Electrical Code And Maximum Machine Outputs

Input 50/60 Hz

 

Output

 

Recommended

 

 

Voltage

Phases

300Amps@

350Amps@

Line Cord

Size Fuse Size

Notes

 

 

32Volts(100%)

34Volts(60%)

AWG SIzES

 

 

 

200

3

41

48

6

80A

Note 2

220

3

37

48

6

80A

Note 2

380

3

23

28

8

50A

 

 

400

3

22

27

8

50A

 

 

415

3

22

26

8

50A

 

 

Voltage

Phases

275Amps@

320Amps@

Line Cord

Size Fuse Size

Notes

 

 

31Volts(100%)

33Volts(60%)

 

 

 

200

1

----

----

---

-----

Note 1

220

1

64

82

4

125A

Note 2

380

1

44

55

6

80A

Note 2

400

1

40

50

8

80A

 

415

1

38

48

8

80A

 

 

 

 

 

 

 

 

1.Not rated is indicated by 4-x's in the box on the rating plate

2.When operating on these inputs, the line cord should be changed to an input conductor of 6 AWG or larger.

OUTPUT CAbLES, CONNECTIONS AND LIMITATIONS

Select the output cable size based upon the following chart.

Cable sizes for Combined Length of Electrode and Work Cable (Copper) 75°C rated:

 

DUTY CYCLE

CURRENT

LENGTH UP 61m (200 FT)

61-76m (200-250 FT)

 

 

100%

275

1/0

1/0

 

 

60%

350

1/0

2/0

 

POWER WAVE 405M

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Contents Power Wave 405M Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiIvSAFETY Précautions DE SûretéElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Please Examine Carton and Equipment For Damage Immediately ViiOn-Line Product Registration TAbLE of Contents Product Ordering Input AC Rated DC Output Weight Dimensions InstallationTechnical Specifications Power Wave 405M InformationThree Phase Input Safety PrecautionsSingle Phase Input Select SUITAbLE LocationCAbLE INDUCTANCE, and ITS Effects on Pulse Welding Output CAbLES, Connections and LimitationsNegative Electrode Polarity System Description Power Feed Wire Feeder INTERCON- NectionsVoltage Sensing Work Voltage SensingSingle Head Feeder Configuring the SystemUP to 4 Wire Feeders Allowed UP to 4 Feed Heads Allowed6INSTALLATIONA-6 Alternate Hard Automatic Application System that is not Auto MappableWelding with Multiple Power Waves TWO Power WavesInstallation DIP Switch Settings and Locations Receptacle SpecificationsElectric Shock can kill General Description Safety PrecautionsOperation Recommended Processes and EquipmentLimitations Case Front Layout Power Wave 405MRequired Equipment Duty Cycle and Time PeriodWelding Adjustments Nominal ProceduresFringe Procedures Making a WeldSynergic CV Constant Voltage WeldingCurrent Wave Form CV Non Synergic CVCurrent Wave Form Pulse Pulse WeldingPULSE-ON-PULSE GMAW-PP TIG Gtaw Welding Procedures for PULSE-ON-PULSE TAbLE b.2BENEFITS of Pulse on Pulse from Lincoln Electric SmawPower Mode Recommended Welding Procedures for Power Mode Table b.3Field Installed AccessoriesFactory Installed Optional EquipmentRoutine Maintenance MaintenancePeriodic Maintenance Capacitor Discharge ProcedureTROUbLESHOOTING Using the Status LED to TROUbLESHOOT System PRObLEMS Error code before the machine is turned offError Codes for the Powerwave Error Code # IndicationSymptoms Misadjustments Course of Action TROUbLESHOOTING GuidePRObLEMS POSSIbLE Areas RecommendedSymptoms TROUbLESHOOTING POSSIbLE Areas of Misadjustments PRObLEMSRecommended Course of Action Wiring Diagrams Diagrams Connection Diagram Connection Diagram Semi-automatic Simple SystemDimension Print Power Wave 405M Precaucion Warnung