Lincoln Electric IM846-A manual TROUbLESHOOTING Guide, PRObLEMS POSSIbLE Areas, Recommended

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TROUbLESHOOTING

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Observe all Safety Guidelines detailed throughout this manual

 

TROUbLESHOOTING GUIDE

Observe Safety Guidelines detailed in the beginning of this manual.

PRObLEMS

 

POSSIbLE AREAS OF

 

RECOMMENDED

(SYMPTOMS)

 

MISADJUSTMENT(S)

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT PRObLEMS

 

 

 

 

 

 

 

 

 

 

 

 

 

Major physical or electrical damage

 

 

1.

Contact your local authorized

 

 

 

 

 

is evident when the sheet metal

 

 

 

Lincoln Electric Field Service

 

 

 

 

 

covers are removed.

 

 

 

facility for technical assis-

 

 

 

 

 

 

 

 

 

tance.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input fuses keep blowing, or input

 

 

1.

Make certain that fuses or

 

 

 

 

 

breaker keeps tripping.

 

 

 

breakers are properly sized.

 

 

 

 

 

 

 

 

 

See Installation section of this

 

 

 

 

 

 

 

 

 

manual for recommended

 

 

 

 

 

 

 

 

 

fuse and breaker sizes.

 

 

 

 

 

 

 

 

2.

Welding procedure is drawing

 

 

 

 

 

 

 

 

 

too much output current, or

 

 

 

 

 

 

 

 

 

duty cycle is too high.

 

 

 

 

 

 

 

 

 

Reduce output current, duty

 

 

 

 

 

 

 

 

 

cycle, or both.

 

 

 

 

 

 

 

 

3.

There is internal damage to

 

 

 

 

 

 

 

 

 

the power source. Contact an

 

 

If all recommended possible areas

 

 

 

 

 

 

authorized Lincoln Electric

 

 

of misadjustments have been

 

 

 

 

 

 

Service facility.

 

 

checked and the problem persists,

 

 

 

 

 

 

 

 

 

contact your local Lincoln

 

 

 

 

 

 

 

 

 

 

 

Machine will not power up (no

 

 

1.

Make certain that the Power

 

 

Authorized Field Service Facility.

 

 

lights, no fan, etc.)

 

 

 

Switch (SW1) is in the “ON”

 

 

 

 

 

 

 

 

 

position.

 

 

 

 

 

 

 

 

2.

Circuit Breaker CB1 (on Case

 

 

 

 

 

 

 

 

 

Front) may have opened.

 

 

 

 

 

 

 

 

 

Reset an over load on the 40V

 

 

 

 

 

 

 

 

 

Wire Feeder supply may

 

 

 

 

 

 

 

 

 

cause this to trip.

 

 

 

 

 

 

 

 

3.

Circuit breaker CB3 (in recon-

 

 

 

 

 

 

 

 

 

nect area) may have opened.

 

 

 

 

 

 

 

 

 

Reset. Also, check input volt-

 

 

 

 

 

 

 

 

 

age selection, below.

 

 

 

 

 

 

 

 

4.

Input voltage selection made

 

 

 

 

 

 

 

 

 

improperly. Power down,

 

 

 

 

 

 

 

 

 

check input voltage reconnect

 

 

 

 

 

 

 

 

 

according to diagram on

 

 

 

 

 

 

 

 

 

reconnect cover.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln Electric Field Service Facility for technical assistance.

POWER WAVE 405M

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Contents Safety Depends on You Power Wave 405MCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté IvSAFETYElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Please Examine Carton and Equipment For Damage Immediately ViiOn-Line Product Registration TAbLE of Contents Information InstallationTechnical Specifications Power Wave 405M Product Ordering Input AC Rated DC Output Weight DimensionsSelect SUITAbLE Location Safety PrecautionsSingle Phase Input Three Phase InputCAbLE INDUCTANCE, and ITS Effects on Pulse Welding Output CAbLES, Connections and LimitationsNegative Electrode Polarity Work Voltage Sensing Power Feed Wire Feeder INTERCON- NectionsVoltage Sensing System DescriptionUP to 4 Feed Heads Allowed Configuring the SystemUP to 4 Wire Feeders Allowed Single Head FeederSystem that is not Auto Mappable 6INSTALLATIONA-6 Alternate Hard Automatic ApplicationTWO Power Waves Welding with Multiple Power WavesInstallation DIP Switch Settings and Locations Receptacle SpecificationsElectric Shock can kill Recommended Processes and Equipment Safety PrecautionsOperation General DescriptionDuty Cycle and Time Period Case Front Layout Power Wave 405MRequired Equipment LimitationsMaking a Weld Nominal ProceduresFringe Procedures Welding AdjustmentsNon Synergic CV Constant Voltage WeldingCurrent Wave Form CV Synergic CVCurrent Wave Form Pulse Pulse WeldingPULSE-ON-PULSE GMAW-PP Smaw Welding Procedures for PULSE-ON-PULSE TAbLE b.2BENEFITS of Pulse on Pulse from Lincoln Electric TIG GtawRecommended Welding Procedures for Power Mode Table b.3 Power ModeOptional Equipment AccessoriesFactory Installed Field InstalledCapacitor Discharge Procedure MaintenancePeriodic Maintenance Routine MaintenanceTROUbLESHOOTING Error code before the machine is turned off Using the Status LED to TROUbLESHOOT System PRObLEMSError Code # Indication Error Codes for the PowerwaveRecommended TROUbLESHOOTING GuidePRObLEMS POSSIbLE Areas Symptoms Misadjustments Course of ActionSymptoms TROUbLESHOOTING POSSIbLE Areas of Misadjustments PRObLEMSRecommended Course of Action Wiring Diagrams Diagrams Connection Diagram Semi-automatic Simple System Connection DiagramDimension Print Power Wave 405M Precaucion Warnung