Lincoln Electric IM846-A manual Methods of Reducing Emissions Mains Supply

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vi

SAFETY

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Electromagnetic Compatibility (EMC)

The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place. The surrounding area may extend beyond the boundaries of the premises.

Methods of Reducing Emissions

Mains Supply

Welding equipment should be connected to the mains supply according to the manufacturer’s recommenda- tions. If interference occurs, it may be necessary to take additional precautions such as filtering of the mains supply. Consideration should be given to shielding the supply cable of permanently installed welding equip- ment, in metallic conduit or equivalent. Shielding should be electrically continuous throughout its length. The shielding should be connected to the welding power source so that good electrical contact is maintained between the conduit and the welding power source enclosure.

Maintenance of the Welding Equipment

The welding equipment should be routinely maintained according to the manufacturer’s recommendations. All access and service doors and covers should be closed and properly fastened when the welding equip- ment is in operation. The welding equipment should not be modified in any way except for those changes and adjustments covered in the manufacturers instructions. In particular, the spark gaps of arc striking and stabilizing devices should be adjusted and maintained according to the manufacturer’s recommendations.

Welding Cables

The welding cables should be kept as short as possible and should be positioned close together, running at or close to floor level.

Equipotential Bonding

Bonding of all metallic components in the welding installation and adjacent to it should be considered. However, metallic components bonded to the work piece will increase the risk that the operator could receive a shock by touching these metallic components and the electrode at the same time. The operator should be insulated from all such bonded metallic components.

Earthing of the Workpiece

Where the workpiece is not bonded to earth for electrical safety, not connected to earth because of its size and position, e.g., ships hull or building steelwork, a connection bonding the workpiece to earth may reduce emissions in some, but not all instances. Care should be taken to prevent the earthing of the workpiece increasing the risk of injury to users, or damage to other electrical equipment. Where necessary, the connec- tion of the workpiece to earth should be made by a direct connection to the workpiece, but in some countries where direct connection is not permitted, the bonding should be achieved by suitable capacitance, selected according to national regulations.

Screening and Shielding

Selective screening and shielding of other cables and equipment in the surrounding area may alleviate prob- lems of interference. Screening of the entire welding installation may be considered for special

applications1.

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1Portions of the preceding text are contained in EN 60974-10: “Electromagnetic Compatibility (EMC) prod- uct standard for arc welding equipment.”

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Contents Safety Depends on You Power Wave 405MCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté IvSAFETYElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Please Examine Carton and Equipment For Damage Immediately ViiOn-Line Product Registration TAbLE of Contents Information InstallationTechnical Specifications Power Wave 405M Product Ordering Input AC Rated DC Output Weight DimensionsSelect SUITAbLE Location Safety PrecautionsSingle Phase Input Three Phase InputCAbLE INDUCTANCE, and ITS Effects on Pulse Welding Output CAbLES, Connections and LimitationsNegative Electrode Polarity Work Voltage Sensing Power Feed Wire Feeder INTERCON- NectionsVoltage Sensing System DescriptionUP to 4 Feed Heads Allowed Configuring the SystemUP to 4 Wire Feeders Allowed Single Head FeederSystem that is not Auto Mappable 6INSTALLATIONA-6 Alternate Hard Automatic ApplicationTWO Power Waves Welding with Multiple Power WavesInstallation DIP Switch Settings and Locations Receptacle SpecificationsElectric Shock can kill Recommended Processes and Equipment Safety PrecautionsOperation General DescriptionDuty Cycle and Time Period Case Front Layout Power Wave 405MRequired Equipment LimitationsMaking a Weld Nominal ProceduresFringe Procedures Welding AdjustmentsNon Synergic CV Constant Voltage WeldingCurrent Wave Form CV Synergic CVCurrent Wave Form Pulse Pulse WeldingPULSE-ON-PULSE GMAW-PP Smaw Welding Procedures for PULSE-ON-PULSE TAbLE b.2BENEFITS of Pulse on Pulse from Lincoln Electric TIG GtawRecommended Welding Procedures for Power Mode Table b.3 Power ModeOptional Equipment AccessoriesFactory Installed Field InstalledCapacitor Discharge Procedure MaintenancePeriodic Maintenance Routine MaintenanceTROUbLESHOOTING Error code before the machine is turned off Using the Status LED to TROUbLESHOOT System PRObLEMSError Code # Indication Error Codes for the PowerwaveRecommended TROUbLESHOOTING GuidePRObLEMS POSSIbLE Areas Symptoms Misadjustments Course of ActionSymptoms TROUbLESHOOTING POSSIbLE Areas of Misadjustments PRObLEMSRecommended Course of Action Wiring Diagrams Diagrams Connection Diagram Semi-automatic Simple System Connection DiagramDimension Print Power Wave 405M Precaucion Warnung