Lincoln Electric IM836-B manual Terminals on, Connection of Prince XL Spool GUN to the Ranger 305D

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A-9

INSTALLATION

A-9

Connection of the LN-25 to the RANGER 305D

WARNING

Shut off welder before making any electrical con- nections.

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The LN-25 with or without an internal contactor may be used with the RANGER 305D. See the appropriate connection diagram in Section F.

NOTE: The LN-25 (K431) Remote Control Module and (K432) Remote Cable are not recommended for use with the RANGER 305D.

1.Shut the welder off.

2.For electrode Positive, connect the electrode cable from the LN-25 to the "+" terminal of the welder and work cable to the "-" terminal of the welder. For electrode Negative, connect the elec- trode cable from the LN-25 to the "-" terminal of the welder and work cable to the "+" terminal of the welder.

3.Attach the single lead from the front of the LN-25 to work using the spring clip at the end of the lead. This is a control lead to supply current to the wire feeder motor; it does not carry welding current.

4.Set the MODE switch to the "CV-WIRE " position.

5.Set the "WELD TERMINALS" switch to "WELD

TERMINALS ON"

6.Set the "ARC CONTROL" knob to "0" initially and adjust to suit.

7.Set the "IDLE" switch to the "AUTO" position. When not welding, the RANGER 305D engine will be at the low idle speed. If you are using an LN-25 with an internal contactor, the electrode is not energized until the gun trigger is closed.

8.When the gun trigger is closed, the current sens- ing circuit will cause the RANGER 305D engine to go to the high idle speed, the wire will begin to feed and the welding process started. When weld- ing is stopped, the engine will revert to low idle speed after approximately 12 seconds unless welding is resumed.

CAUTION

Connection of LN-742, Spool Gun (K487-25) and Cobramatic to RANGER 305D

Shut the welder off.

Connect per instructions on the appropriate connec- tion diagram in Section F.

Connection of PRINCE XL SPOOL GUN to the Ranger 305D

Connection of the Prince XL Spool Gun requires the use of the K1849-1 Adapter Module.

Shut the Welder off.

For electrode Positive, connect the electrode cable to the "+" terminal of the welder and work cable to the "-" terminal of the welder. For electrode Negative, connect the electrode cable "-" terminal of the welder and work cable to the "+" terminal of the welder.

Connect the Control Cable of the Spool Gun to the Adapter Module and connect the Control Cable of the Adapter Module to the Welder.

Connect the Gas Hose.

Set the MODE switch to the "CV-WIRE " position.

Set the "WELD TERMINALS" switch to "WELD

TERMINALS ON".

Set the "ARC CONTROL" knob to "0" initially and adjust to suit.

Set the “IDLE” switch to the “HIGH” position.

If you are using an LN-25 without an internal con- tactor, the electrode will be energized when the Ranger 305D is started.

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RANGER 305D

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Contents Ranger 305D California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Section E Section DSection F P492Height Width Depth Weight InstallationAIR Cleaner Engine Idler Muffler Engine Protection Lubrication Emissions Fuel System GovernorLocation and Ventilation Safety PrecautionsTowing PRE-OPERATION Engine ServiceVehicle Mounting OILElectrical Connections Welding Terminals Cable InstallationWelding Output Cables Total Combined Length of Electrode and Work CablesStandby Power Connections Auxiliary Power ReceptaclesConnection of Ranger 305D to Premises Wiring Connection of LN-15 to the Ranger 305D Connection of Lincoln Electric Wire FeedersAcross The-Arc Model Control Cable ModelConnection of Prince XL Spool GUN to the Ranger 305D Terminals onGeneral Description OperationFigure B.1 Weld Mode Selector SwitchStart Push Button Wire Feeder Voltmeter SwitchGlow Plug Push Button Stopping the Engine Starting the EngineWelder Operation Typical Ranger 305D Fuel ConsumptionTypical Current Ranges 1 for Tungsten ELECTRODES2 TIG WeldingDownhill Pipe Welding Table B.2ARC Gouging Wire WELDING-CVRanger 305D Extension Cord Length Recommendations Auxiliary PowerField Installed Options / Accessories AccessoriesKubota D722 Diesel Engine MaintenanceEngine Maintenance Components Kubota D722 Diesel Engine Engine Oil Refill capacities Without oil filter replacement AIR CleanerEngine Oil Change Oil Filter Change3MAINTENANCED-3 Service Instructions & Installation TipsTightening the FAN Belt Cooling SystemBleeding the Fuel System For CodeBattery Maintenance Engine AdjustmentServicing Optional Spark ArrestorGfci Receptacle Testing and RESET- Ting Procedure Welder / Generator MaintenanceHOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service FacilityLincoln Welding without a control cable Functioning properly / linkage Faulty control cable. Repair or Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams Diagrams Engine Welders LN/-8CONNECTION Diagram Diagrams Diagrams Diagrams Diagrams Enhanced For Codes 11188 M20334 Dimension PrintRanger 305D Precaucion Warnung