Lincoln Electric IM836-B manual Auxiliary Power, Ranger 305D Extension Cord Length Recommendations

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B-7

OPERATION

B-7

AUXILIARY POWER:

If a GFCI receptacle is tripped, See the MAINTE- NANCE section for detailed information on testing and resetting the GFCI receptacle.

Start the engine and set the IDLER control switch to the desired operating mode. Full power is available regardless of the welding control settings providing no welding current is being drawn.

The auxiliary power of the RANGER 305D consists of two 20 Amp-120 VAC GFCI (5-20R) duplex recepta- cles and one 50 Amp 120/240 VAC (14-50R) recepta- cle. The 240 VAC receptacle can be split for single phase 120 VAC operation. The auxiliary power capac- ity is 10,000 watts Peak, 9500 Watts continuous of 60 Hz, single phase power. The auxiliary power capacity rating in watts is equivalent to volt-amperes at unity power factor. The max permissible current of the 240 VAC output is 44 Amps. The 240 VAC output can be split to provide two separate 120 VAC outputs with a max permissible current of 44 Amps per output to two separate 120 VAC branch circuits (these circuits can- not be paralleled). Output voltage is within ± 10% at all loads up to rated capacity. All auxiliary power is protected by circuit breakers.

The 120 V auxiliary power receptacles should only be used with three wire grounded type plugs or approved double insulated tools with two wire plugs. The current rating of any plug used with the system must be at least equal to the current capacity of the associated receptacle.

NOTE: The 240 V receptacle has two circuits, each of which measure 120 V to neutral but are of opposite polarities and cannot be paralleled.

Simultaneous Welding and Auxiliary Power Loads The above auxiliary power ratings are with no welding load. Simultaneous welding and power loads are specified in the following table. The permissible cur- rents shown assume that current is being drawn from either the 120 VAC or 240 VAC supply (not both at the same time).

 

 

 

 

RANGER 305D Simultaneous Welding and Power Loads

 

 

 

 

 

 

 

 

Welding

 

 

Permissible Power-Watts

 

 

Permissible Auxiliary

 

 

 

 

 

 

 

Output-Amps

(Unity Power Factor)

 

 

 

Current in -Amps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

@ 240 VAC

 

 

 

 

 

 

 

 

 

0

 

 

 

9000

 

 

 

 

 

 

 

44

 

 

 

 

 

 

 

 

 

 

100

 

 

 

7500

 

 

 

 

 

 

 

31

 

 

 

 

 

 

 

 

 

 

150

 

 

 

5800

 

 

 

 

 

 

 

24

 

 

 

 

 

 

 

 

 

 

200

 

 

 

4500

 

 

 

 

 

 

 

19

 

 

 

 

 

 

 

 

 

 

250

 

 

 

2800

 

 

 

 

 

 

 

12

 

 

 

 

 

 

 

 

 

 

300

 

 

 

700

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* Each duplex receptacle is

limited to 20 amps.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

** Not to exceed 44A per 120 VAC branch circuit when splitting the 240 VAC output.

 

 

 

 

 

 

 

 

RANGER 305D Extension Cord Length Recommendations

 

 

 

 

 

 

 

 

(Use the shortest length extension cord possible sized per the following table.)

 

 

 

 

Current Voltage

Load

 

 

 

Maximum Allowable Cord Length in ft. (m) for Conductor Size

 

 

 

 

(Amps)

Volts

(Watts)

14 AWG

 

12 AWG

 

10 AWG

8 AWG

6 AWG

 

4 AWG

15

120

1800

30

(9)

 

40

(12)

 

75

 

(23)

125

 

(38)

175

 

(53)

300

(91)

 

20

120

2400

 

 

 

30

(9)

 

50

 

(15)

88

 

(27)

138

 

(42)

225

(69)

 

15

240

3600

60

(18)

 

75

(23)

 

150

 

(46)

225

 

(69)

350

 

(107)

600

(183)

 

20

240

4800

 

 

 

60

(18)

 

100

 

(30)

175

 

(53)

275

 

(84)

450

(137)

 

44

240

9500

 

 

 

 

 

 

50

 

(15)

90

 

(27)

150

 

(46)

225

(69)

 

 

 

 

 

 

Conductor size is based on maximum 2.0% voltage drop.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RANGER 305D

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Contents Ranger 305D Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Section D Section ESection F P492Installation Height Width Depth WeightAIR Cleaner Engine Idler Muffler Engine Protection Lubrication Emissions Fuel System GovernorSafety Precautions Location and VentilationPRE-OPERATION Engine Service TowingVehicle Mounting OILElectrical Connections Cable Installation Welding TerminalsWelding Output Cables Total Combined Length of Electrode and Work CablesAuxiliary Power Receptacles Standby Power ConnectionsConnection of Ranger 305D to Premises Wiring Connection of Lincoln Electric Wire Feeders Connection of LN-15 to the Ranger 305DAcross The-Arc Model Control Cable ModelTerminals on Connection of Prince XL Spool GUN to the Ranger 305DOperation General DescriptionWeld Mode Selector Switch Figure B.1Wire Feeder Voltmeter Switch Glow Plug Push ButtonStart Push Button Starting the Engine Stopping the EngineWelder Operation Typical Ranger 305D Fuel ConsumptionTIG Welding Typical Current Ranges 1 for Tungsten ELECTRODES2Downhill Pipe Welding Table B.2Wire WELDING-CV ARC GougingAuxiliary Power Ranger 305D Extension Cord Length RecommendationsAccessories Field Installed Options / AccessoriesMaintenance Engine Maintenance Components Kubota D722 Diesel EngineKubota D722 Diesel Engine AIR Cleaner Engine Oil Refill capacities Without oil filter replacementEngine Oil Change Oil Filter ChangeService Instructions & Installation Tips 3MAINTENANCED-3Cooling System Tightening the FAN BeltBleeding the Fuel System For CodeEngine Adjustment Battery MaintenanceServicing Optional Spark ArrestorWelder / Generator Maintenance Gfci Receptacle Testing and RESET- Ting ProcedureTroubleshooting HOW to USE Troubleshooting GuideAuthorized Field Service Facility LincolnContact your local Lincoln Welding without a control cable Functioning properly / linkage Faulty control cable. Repair or Field Service Facility Your local Lincoln AuthorizedDiagrams Diagrams Diagrams Diagrams Diagrams Engine Welders LN/-8CONNECTION Diagram Diagrams Diagrams Diagrams Diagrams Enhanced For Codes 11188 Dimension Print M20334Ranger 305D Precaucion Warnung