Lincoln Electric IM836-B manual HOW to USE Troubleshooting Guide

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TROUBLESHOOTING

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HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMP- TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

RANGER 305D

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Contents Ranger 305D Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Section D Section ESection F P492Installation Height Width Depth WeightAIR Cleaner Engine Idler Muffler Engine Protection Lubrication Emissions Fuel System GovernorSafety Precautions Location and VentilationPRE-OPERATION Engine Service TowingVehicle Mounting OILElectrical Connections Cable Installation Welding TerminalsWelding Output Cables Total Combined Length of Electrode and Work CablesAuxiliary Power Receptacles Standby Power ConnectionsConnection of Ranger 305D to Premises Wiring Connection of Lincoln Electric Wire Feeders Connection of LN-15 to the Ranger 305DAcross The-Arc Model Control Cable ModelTerminals on Connection of Prince XL Spool GUN to the Ranger 305DOperation General DescriptionWeld Mode Selector Switch Figure B.1Start Push Button Wire Feeder Voltmeter SwitchGlow Plug Push Button Starting the Engine Stopping the EngineWelder Operation Typical Ranger 305D Fuel ConsumptionTIG Welding Typical Current Ranges 1 for Tungsten ELECTRODES2Downhill Pipe Welding Table B.2Wire WELDING-CV ARC GougingAuxiliary Power Ranger 305D Extension Cord Length RecommendationsAccessories Field Installed Options / AccessoriesKubota D722 Diesel Engine MaintenanceEngine Maintenance Components Kubota D722 Diesel Engine AIR Cleaner Engine Oil Refill capacities Without oil filter replacementEngine Oil Change Oil Filter ChangeService Instructions & Installation Tips 3MAINTENANCED-3 Cooling System Tightening the FAN Belt Bleeding the Fuel System For CodeEngine Adjustment Battery MaintenanceServicing Optional Spark ArrestorWelder / Generator Maintenance Gfci Receptacle Testing and RESET- Ting ProcedureTroubleshooting HOW to USE Troubleshooting GuideContact your local Lincoln Authorized Field Service FacilityLincoln Welding without a control cable Functioning properly / linkage Faulty control cable. Repair or Field Service Facility Your local Lincoln AuthorizedDiagrams Diagrams Diagrams Diagrams Diagrams Engine Welders LN/-8CONNECTION Diagram Diagrams Diagrams Diagrams Diagrams Enhanced For Codes 11188 Dimension Print M20334Ranger 305D Precaucion Warnung