Lincoln Electric IM836-B manual Engine Maintenance Components Kubota D722 Diesel Engine

Page 26

D-1

MAINTENANCE

D-1

 

 

 

SAFETY PRECAUTIONS

WARNING

Have qualified personnel do all maintenance and troubleshooting work.

Turn the engine off before working inside the machine or servicing the engine.

Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete. If guards are missing from the machine, obtain replacements from a Lincoln Distributor. (See Operating Manual Parts List.)

Read the Safety Precautions in the front of this manual and in the Engine Ownerʼs Manual before working on this machine.

Keep all equipment safety guards, covers, and devices in position and in good repair. Keep hands, hair, clothing, and tools away from the gears, fans, and all other moving parts when starting, operating, or repairing the equipment.

Routine Maintenance

At the end of each dayʼs use, refill the fuel tank to minimize moisture condensation in the tank. Running out of fuel tends to draw dirt into the fuel system. Also, check the crankcase oil level and add oil if indicated.

ENGINE MAINTENANCE COMPONENTS KUBOTA D722 DIESEL ENGINE

ITEM

MAKE AND PART NUMBER

 

 

OIL FILTER

KUBOTA 70000-15241

 

 

AIR FILTER ELEMENT

DONALDSON P822686

 

 

FUEL FILTER ELEMENT

KUBOTA 15231-43560

 

 

BATTERY

KUBOTA GROUP 58, 550 CCA

 

 

BELT

KUBOTA 15881-97011

 

 

GLOW PLUGS

KUBOTA 16851-65512

 

 

INLINE FUEL FILTER

KUBOTA 12581-43012

 

 

KUBOTA D722 DIESEL ENGINE

 

FREQUENCY

 

MAINTENANCE REQUIRED

 

 

 

• FILL FUEL TANK.

 

 

 

• CHECK OIL LEVEL.

 

 

 

 

• CHECK COOLANT LEVEL.

 

 

 

 

• CHECK AIR CLEANER ELE-

 

 

 

 

 

MENT AND HOUSING FOR

 

 

 

 

DIRTY, LOOSE OR DAMAGED

 

 

 

 

PARTS.

 

DAILY OR BEFORE

 

 

• CHECK AIR INTAKE HOSE

 

 

STARTING ENGINE

 

 

FOR CRACKS OR LOOSE

 

 

 

 

CONNECTIONS.

 

 

 

 

• CHECK AIR INTAKE/EXHAUST

 

 

 

 

 

AREAS & RADIATOR FOR

 

 

 

 

DIRT. CLEAN AS NECESSARY.

 

 

 

 

• CHECK ALTERNATOR BELT

 

 

 

 

 

TENSION AND WEAR.

 

 

 

 

 

 

Service Intervals

Observe the following for service and maintenance. The lubricating oil change intervals listed in the table below are for Classes CF,CE and CD lubricating oils of API classification with a low sulfur fuel in use. If the CF-4 or CG-4 lubricating oil is used with a high-sulfur fuel, change the lubricating oil at shorter intervals than recommend- ed in the table below depending on the operating condition.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Intervals

 

 

 

Items

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Every 50 hours

 

 

 

 

 

 

 

 

 

 

Check of fuel pipes and clamp bands.

 

@

 

 

 

 

Every 75 hours

 

 

Change of engine oil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Every 100 hours

 

 

Inspect/Clean air cleaner element

*1

 

@

 

 

 

 

 

 

 

and Vacuator™ valve.

 

 

 

 

 

 

 

 

 

 

 

Cleaning of fuel filter.

 

 

 

 

 

 

 

 

 

 

 

Check the battery electrolyte level.

 

 

 

 

 

 

 

 

 

 

 

Check the fan belt tightness.

 

 

 

 

 

 

 

 

Every 150 hours

 

 

Check the radiator and hose clamps.

 

 

 

 

 

 

 

 

 

 

Replacement of oil filter cartridge

 

 

 

 

 

 

 

 

 

 

 

Check the intake air lines.

 

 

@

 

 

 

 

Every 200 hours

 

 

Replacement of Air Filter element.

*1,*2

 

@

 

 

 

 

Every 400 hours

 

 

Replacement of fuel filter element.

 

 

@

 

 

 

 

Every 500 hours

 

 

Removal of of sediment in fuel tank.

 

 

 

 

 

 

 

 

 

 

 

Cleaning of water jacket (radiator

 

 

 

 

 

 

 

 

 

 

 

interior).

 

 

 

 

 

 

 

 

 

 

 

Replacement of fan belt.

 

 

 

 

 

 

 

 

Every 1 or 2 months

 

 

Recharging of Battery.

 

 

 

 

 

 

 

 

Every 800 hours

 

 

Check of valve clearance.

*3

 

@

 

 

 

 

Every 1500 hours

 

 

Check the fuel injection nozzle injec-

*3

 

@

 

 

 

 

 

 

 

tion pressure.

 

 

 

 

 

 

 

 

Every 3000 hours

 

 

Check of injection pump.

*3

 

@

 

 

 

 

 

 

 

Check of fuel injector timer.

*3

 

@

 

 

 

 

Every 2 years

 

 

Replacement of battery

 

 

 

 

 

 

 

 

 

 

 

Replacement of radiator hoses and

 

 

 

 

 

 

 

 

 

 

 

clamp band.

 

 

 

 

 

 

 

 

 

 

 

Replacement of fuel pipes and

 

 

 

 

 

 

 

 

 

 

 

clamps.

 

 

 

 

 

 

 

 

 

 

 

Change the radiator coolant.(L.L.C.)

*4

 

 

 

 

 

 

 

 

 

 

Replacement of intake air line.

 

 

@

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IMPORTANT

These jobs should be done after the first 50 hours of operation.

*1 Air cleaner should be inspected/cleaned more often in dusty conditions than the normal conditions.

*2 Follow Service Instructions and Installation Tips for air cleaner in Section D.

*3 Consult your local KUBOTA Dealer for this service.

*4 Replace only if necessary.

@All these markings are registered as emission related critical parts by KUB- OTA in the U.S. EPA nonroad emission regulation. As the engine owner, you are responsible for the performance of the required maintenance on the according to the above instruction.

Please see Engine Owners Manual for Warranty Statement in detail.

RANGER 305D

Image 26
Contents Ranger 305D Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Section F Section DSection E P492AIR Cleaner Engine Idler Muffler Engine Protection InstallationHeight Width Depth Weight Lubrication Emissions Fuel System GovernorSafety Precautions Location and VentilationVehicle Mounting PRE-OPERATION Engine ServiceTowing OILElectrical Connections Welding Output Cables Cable InstallationWelding Terminals Total Combined Length of Electrode and Work CablesAuxiliary Power Receptacles Standby Power ConnectionsConnection of Ranger 305D to Premises Wiring Across The-Arc Model Connection of Lincoln Electric Wire FeedersConnection of LN-15 to the Ranger 305D Control Cable ModelTerminals on Connection of Prince XL Spool GUN to the Ranger 305DOperation General DescriptionWeld Mode Selector Switch Figure B.1Start Push Button Wire Feeder Voltmeter SwitchGlow Plug Push Button Welder Operation Starting the EngineStopping the Engine Typical Ranger 305D Fuel ConsumptionDownhill Pipe Welding TIG WeldingTypical Current Ranges 1 for Tungsten ELECTRODES2 Table B.2Wire WELDING-CV ARC GougingAuxiliary Power Ranger 305D Extension Cord Length RecommendationsAccessories Field Installed Options / AccessoriesKubota D722 Diesel Engine MaintenanceEngine Maintenance Components Kubota D722 Diesel Engine Engine Oil Change AIR CleanerEngine Oil Refill capacities Without oil filter replacement Oil Filter ChangeService Instructions & Installation Tips 3MAINTENANCED-3Bleeding the Fuel System Cooling SystemTightening the FAN Belt For CodeServicing Optional Spark Engine AdjustmentBattery Maintenance ArrestorWelder / Generator Maintenance Gfci Receptacle Testing and RESET- Ting ProcedureTroubleshooting HOW to USE Troubleshooting GuideContact your local Lincoln Authorized Field Service FacilityLincoln Welding without a control cable Functioning properly / linkage Faulty control cable. Repair or Field Service Facility Your local Lincoln AuthorizedDiagrams Diagrams Diagrams Diagrams Diagrams Engine Welders LN/-8CONNECTION Diagram Diagrams Diagrams Diagrams Diagrams Enhanced For Codes 11188 Dimension Print M20334Ranger 305D Precaucion Warnung