Lincoln Electric IM830 manual Welding Process, Stick Constant Current Welding, ARC Gouging

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B-4

OPERATION

B-4

 

 

 

WELDING PROCESS

For any electrodes the procedures should be kept within the rating of the machine. For electrode infor- mation see the appropriate Lincoln publication.

Stick (Constant Current) Welding

Connect welding cables to the “+” and - studs. Start the engine. The “RANGE” switch markings indicate the maximum current for that range as well as the typ- ical electrode size for that range. The “OUTPUT” Control provides fine adjustment of the welding cur- rent within the select range. For maximum output with- in a selected range set the “OUTPUT” Control at 10. For minimum output within a selected range set the “OUTPUT” Control at 5. (“OUTPUT” Control settings below 5 may reduce arc stability) For best overall welding performance set the “RANGE” Switch to the lowest setting and the OUTPUT” Control near the maximum to achieve the desired welding current.

RANGE SETTING

TYPICAL

CURRENT RANGE

 

ELECTRODE SIZE

 

 

 

 

90 MAX.

3/32

50 TO 90 AMPS

 

 

 

145 MAX.

1/8

70 TO 145 AMPS

 

 

 

210 MAX.

5/32

120 TO 210 AMPS

 

 

 

TIG (CONSTANT CURRENT) WELDING

The K930-[ ] TIG Module installed on a EAGLE 10,000 provides high frequency and shielding gas control for GTAW (TIG) welding processes. Output Control is from the Eagle 10,000. The control on the TIG Module is not functional. After flow time is adjustable from 0 to 55 seconds. A K814 Arc Start Switch is required.

The K930-[ ] TIG Module should be used with the EAGLE 10,000 on HIGH IDLE to maintain satisfactory operation. It can be used in the AUTO position but the delay going to flow idle after welding is ceased will be increased if the AFTER FLOW CONTROL is set above 10 seconds. A K814 Arc Start Switch is required.

WIRE FEED WELDING PROCESSES (CONSTANT VOLTAGE)

The Innershield® electrode recommended for use with the EAGLE 10,000 is NR®-211-MP. The electrode sizes and welding ranges that can be used with the EAGLE 10,000 are shown in the following table:

Diameter

Wire Speed

Approximate

(in.)

Range In./Min.

Current Range

 

 

 

 

.035

80

- 110

75A to 120A

.045

70

- 130

120A to 170A

.068

40

- 90

125A to 210A

 

 

 

 

The EAGLE 10,000 is recommended for limited “MIG” welding (GMAW - gas metal arc welding). The recom- mended electrodes are .030” and .035” L-50 and L-56. They must be used with a blended shielding gas such as C25 (75% Argon - 25% CO2). The welding ranges that can be used with the EAGLE 10,000 are shown in the following table:

Diameter

Wire Speed

Approximate

(in.)

Range In./Min.

Current Range

 

 

 

 

.030

75

- 300

50A to 130A

.035

100

- 250

80A to 175A

 

 

 

 

ARC GOUGING

The EAGLE 10,000 can be used for limited arc goug- ing.

Set the Range switch to adjust output current to the desired level for the gouging electrode being used according to the ratings in the following table:

Carbon Diameter

CURRENT RANGE (DC, electrode positive)

 

 

 

1/8

60

- 90 Amps

5/32

90

- 250 Amps

 

 

 

EAGLE 10,000

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Contents 10,000 Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Height Width Depth Weight InstallationTechnical Specifications Eagle 10,000 K2343-1 Safety Precautions Machine GroundingSpark Arrester TowingBattery Connections Vehicle MountingWelding Output Cables FuelAdditional Safety Precautions Connection of Lincoln Electric Wire FeedersAngle of Operation LiftingWelder Operation Auxiliary PowerInstructions 120/240 Volt Dual Voltage Receptacle Duplex ReceptaclesMotor Starting Eagle 10,000 Extension Cord Length RecommendationsElectrical Device USE with the Eagle 10,000 Type Common Electrical Devices Possible ConcernsStandby Power Connections Auxiliary Power While WeldingSimultaneous Welding and Power Connection of Eagle 10,000 to Premises Wiring Engine Switch OperationGeneral Description Welder Controls Function and OperationRange Switch 20 H.P. CommandEagle 10,000 Approximate Fuel Consumption Control DialSTARTING/SHUTDOWN Instructions BREAK-IN PeriodStarting the Engine Stopping the EngineWire Feed Welding Processes Constant Voltage Welding ProcessStick Constant Current Welding TIG Constant Current WeldingTypical Current Ranges 1 for Tungsten ELECTRODES2 Accessories K1745-1 GAS Cylinder HolderWire Feed Recommended EquipmentPlasma Cutting StickMaintenance Safety PrecautionsRoutine Maintenance Engine OIL ChangeAIR Cleaner and Other Maintenance OIL Filter ChangeEngine Adjustments Troubleshooting HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting Diagrams Eagle 10,000 Kohler CSAEagle 10,000 / LN-25 Across the ARC Connection Diagram Eagle 10,000 EagleEagle 10,000 Precaucion Warnung