Lincoln Electric IM806 manual Connection of Weldmark 225 to LN-7 & K240 Contactor KIT

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F-2

 

DIAGRAMS

F-2

 

 

 

 

 

 

WELDMARK 225 / LN-25 ACROSS THE ARC CONNECTION DIAGRAM

 

WARNING

Do not operate with panels open.

Keep guards in place.

Disconnect NEGATIVE (-) BATTERY LEAD

Keep away from moving parts.

before servicing.

Only qualified personnel should install,use

Do not touch electrically live parts.

or service this equipment.

6 PIN AMPHENOL

OPTIONAL K444-1

TO WORK

ELECTRODE

 

 

 

REMOTE CONTROL

LN-25

WIRE FEEDER

WORK CLIP LEAD

TO WORK

TO WORK

ELECTRODE CABLE

N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.

N.B. USE POLARITY SWITCH TO SET FOR DESIRED ELECTRODE POLARITY. POSITION THE OUTPUT SELECTOR SWITCH TO THE WIRE FEED (CV) POSITION.

N.C. IF OPTIONAL REMOTE OUTPUT CONTROL IS USED, PLACE OUTPUT CONTROL SWITCH IN "OUTPUT CONTROL REMOTE" POSITION.

CRM 21883

M17486

CONNECTION OF WELDMARK 225 TO LN-7 & K240 CONTACTOR KIT

CONNECTION OF LN - 7 & K240 CONTACTOR KIT WITH 115 VOLT AC AUXILIARY POWER AND CV OUTPUT

CONTROL CABLE

N . D .

CONNECT THE CONTROL CABLE

GROUND LEAD TO THE FRAME

TERMINAL MARKED NEAR

THE TERMINAL STRIP OR TO

AN UNPAINTED FRAME SCREW .

N . F . & N . G .

N . J .

WELDER STANDARD OUTPUT TERMINALS

21

 

 

G N D .

3 2

 

2 4

3 1

N . C .

 

N . B .

 

 

 

 

 

POWER

 

3 2

2

4

3 1

SOURCE

 

 

 

 

 

 

77

76

75

AUTO .

 

 

POWER

 

 

 

 

 

 

 

 

EQUIP .

 

SOURCE

WORK ELECTRODE

TO LN - 7

K240 CONTACTOR KIT

115V (50/60HZ . )

(NOTE : 600 AMP CAPACITY)

ELECTRODE CABLE TO LN - 7

TO WORK

S17742

 

 

10-2-92

WARNING: Turn the power off when making connections.

N.A. Use power source polarity switch to set for desired elec- trode polarity. Position the output selector switch on the power source to the CV position.

N.B. 3 conductor #16 power cord physically suitable for the installation and plug rated at 115 volts 15 amperes AC.

N.C. Plug into 115 volt AC receptacle on welder control panel or other 115 volt AC supply rated at a minimum of 500 volt- amperes.

N.D. Leads #21 and GND do not appear on LN-7’s with codes below 7026.

N.E. Welding cables must be of proper capacity for the current and duty cycle of immediate and future applications.

N.F. If LN-7 is equipped with a meter kit, extend lead #21 using #14 or larger insulated wire physically suitable for the

installation. An S16586-”length” remote voltage sensing work lead may be ordered for this purpose. Connect it directly to the work piece independent of the welding work cable. For convenience, this extended #21 lead should be taped to the welding work lead.

N.G. Tape up bolted connection where lead #21 is extended.

N.H. Idler switch on power source must be in high idle position.

N.J. If an optional remote output control is used, connect it to this terminal strip or 6 pin Amphenol receptacle. NOTE: Terminal strip or 6 pin Amphenol receptacle not available on all power sources.

CAUTION: Any speed up of the engine RPM by changing the governor setting or over-riding the throttle linkage will cause an increase in the AC auxiliary voltage. If this volt- age goes above 140 volts, the LN-7 control circuit will be damaged. The engine governor setting is pre-set at the fac- tory - do not adjust above RPM specifications listed in engine welder operating manual.

WELDMARK 225

Image 33
Contents Weldmark California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Installation Height Width Depth WeightWeldmark Specifications Machine Grounding Installation InstructionsSpark Arrester LiftingWelding Output Cables PRE-OPERATION ServiceTotal Combined Length Electrode and Work Cables GasolineAngle of Operation Connection of Wire FeedersHigh Altitude Operation Location / VentilationAuxiliary Power Additional Safety PrecautionsInstructions Connection of K930- TIG Module to the WeldmarkMotor Starting Duplex ReceptaclesThese Devices Without Auxiliary Power While Welding Simultaneous Welding and PowerStandby Power Connections Connection of Weldmark 225 to Premises Wiring Other Features Design FeaturesEngine Features OperationPolarity Switch 20 H.P. CommandRange Switch Control SwitchStopping the Engine BREAK-IN PeriodWelding Process Wire Feed Welding Processes Constant VoltageDuty Cycle Stick Constant Current WeldingHigh K1745-1 Single GAS Cylinder Holder AccessoriesRecommended Equipment Wire FeedStick TIGSafety Precautions MaintenanceRoutine Maintenance Engine OIL ChangeRanger OIL Filter ChangeEngine Adjustments Gfci Receptacle Testing and Reset Ting Procedure HOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Troubleshooting Diagrams Weldmark 225 Wiring Diagram CodeConnection of Weldmark 225 to LN-7 & K240 Contactor KIT Weldmark 225 / LN-25 Across the ARC Connection DiagramM17215-2 30-98E Precaucion Warnung Manufactured by Lincoln Electric Company