Lincoln Electric IM806 manual Engine Adjustments

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D-3

MAINTENANCE

D-3

 

 

 

ENGINE ADJUSTMENTS

OVERSPEED IS HAZARDOUS

WARNING

The maximum allowable high idle speed for this machine is 3750 RPM, no load. Do NOT tamper with governor components or setting or make any other adjustments to increase the maximum speed. Severe personal injury and damage to the machine can result if operated at speeds above maximum.

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Adjustments to the engine are to be made only by an authorized Field Service Shop.

SLIP RINGS

A slight amount of darkening and wear of the slip rings and brushes is normal. Brushes should be inspected when a general overhaul is necessary. If brushes are to be replaced, clean slip rings with a fine emery paper.

CAUTION

Do not attempt to polish slip rings while engine is running.

Engine Maintenance Parts

 

KOHLER CH20S

 

 

 

 

KOHLER 1205001

Oil Filter

FRAM PH3614*

 

 

 

Air Filter

KOHLER 4708303

Element

FRAM CA79

 

 

 

Air Filter

KOHLER 2408302

Pre-Cleaner

 

 

 

 

 

Fuel Filter

KOHLER 2505002

 

FRAM G1

 

 

Spark Plugs

CHAMPION RC12YC

(Resistor

(.030” GAP)

Type)

 

 

 

 

 

*Oil capacity increases from 2.0 Qts. to 2.1 Qts. when using this filter.

WARNING

GASES FROM BATTERY can explode.

• Keep sparks, flame and cigarettes away from battery.

To prevent EXPLOSION when:

INSTALLING A NEW BATTERY - disconnect negative cable from old battery first and connect to new battery last.

CONNECTING A BATTERY CHARGER - Remove bat- tery from welder by disconnecting negative cable first,

then positive cable and battery clamp. When rein- stalling, connect negative cable last. Keep well venti- lated.

• USING A BOOSTER - connect positive lead to battery first then connect negative lead to engine foot.

BATTERY ACID CAN BURN EYES AND SKIN.

• Wear gloves and eye protection and be careful when working near battery. Follow instructions printed on battery.

BATTERY

1.When replacing, jumping, or otherwise connecting the battery to the battery cables, the proper polarity must be observed. Failure to observe the proper polarity could result in damage to the charging circuit. The positive (+) battery cable has a red terminal cover.

2.If the battery requires charging from an external charger, disconnect the negative battery cable first and then the positive battery cable before attaching the charger leads. Failure to do so can result in damage to the internal charger components. When reconnecting the cables, connect the positive cable first and the negative cable last.

HARDWARE

Both English and Metric fasteners are used in this welder.

WELDMARK 225

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Contents Weldmark California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Installation Height Width Depth WeightWeldmark Specifications Lifting Installation InstructionsMachine Grounding Spark ArresterElectrode and Work Cables Gasoline PRE-OPERATION ServiceWelding Output Cables Total Combined LengthLocation / Ventilation Connection of Wire FeedersAngle of Operation High Altitude OperationConnection of K930- TIG Module to the Weldmark Additional Safety PrecautionsAuxiliary Power InstructionsMotor Starting Duplex ReceptaclesThese Devices Without Auxiliary Power While Welding Simultaneous Welding and PowerStandby Power Connections Connection of Weldmark 225 to Premises Wiring Operation Design FeaturesOther Features Engine FeaturesControl Switch 20 H.P. CommandPolarity Switch Range SwitchStopping the Engine BREAK-IN PeriodStick Constant Current Welding Wire Feed Welding Processes Constant VoltageWelding Process Duty CycleHigh K1745-1 Single GAS Cylinder Holder AccessoriesTIG Wire FeedRecommended Equipment StickEngine OIL Change MaintenanceSafety Precautions Routine MaintenanceRanger OIL Filter ChangeEngine Adjustments Gfci Receptacle Testing and Reset Ting Procedure HOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Troubleshooting Diagrams Weldmark 225 Wiring Diagram CodeConnection of Weldmark 225 to LN-7 & K240 Contactor KIT Weldmark 225 / LN-25 Across the ARC Connection DiagramM17215-2 30-98E Precaucion Warnung Manufactured by Lincoln Electric Company