Lincoln Electric IM810 manual Wire Threading Refer to Figure B.4

Page 17
Pro-MIG 175

B-4

OPERATION

B-4

Wire Threading Refer to Figure B.4

FIGURE B.4

1.

Release the Spring Loaded Pressure Arm (1)

 

rotate the Idle Roll Arm (2) away from the Wire

 

Feed Drive Roll (3). Ensure that the groove size in

 

the feeding position on the drive roll matches the

 

wire size being used. See Maintenance section for

 

further information.

2.

Carefully detach the end of the wire from the

 

spool. To prevent the spool from unwinding, main-

 

tain tension on the wire until after step 5.

3.

Cut the bent portion of wire off and straighten the

 

first 4” (100mm).

4.

Thread the wire through the ingoing guide tube

 

(4), over the drive roll (3), and into the outgoing

1

2

4

5

3

The Wire Drive Feed Roll can accommodate two wire sizes by flipping the wire drive feed roll over.

guide tube (5).

5. Close the idle roll arm (2) and latch the spring

loaded pressure arm (1) in place. Rotate the spool

counterclockwise if required to take up extra slack

in the wire.

6. The idle roll pressure adjustment wing nut is facto-

ry set to approximately five full turns from where

the wing nut first engages the threads of the pres-

sure arm (1). If feeding problems occur because

the wire is flattened excessively, turn the pressure

adjustment counter-clockwise to reduce distortion

of the wire. Slightly less pressure may be required

when using 0.023 – 0.025" (0,6 mm) wire. If the

drive roll slips while feeding wire, the pressure

should be increased until the wire feeds properly.

7.Refer to Figure B.5. Remove gas nozzle and con- tact tip from end of gun.

WARNING

When inching the welding wire, the drive rolls, the gun connector block and the gun contact tip are electrically energized relative to work and ground and remain energized for several seconds after the gun trigger is released.

8.Turn the Pro-MIG 175 ON (“I”).

9.Straighten the gun cable assembly.

10.Depress the gun trigger switch and feed welding wire through the gun and cable. (Point gun away from yourself and others while feeding wire.) Release gun trigger after wire appears at end of gun.

FIGURE B.5

Gun Handle

Gas Diffuser/

Contact Tip

Gas Nozzle

11.Turn the Pro-MIG 175 OFF (“O”).

12.Replace contact tip and gas nozzle.

13.Refer to Figure B-6. Cut the wire off 3/8” – 1/2” (10

– 13 mm) from the end of the tip. The Pro-MIG 175 is now ready to weld.

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Contents Pro-MIG California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Identify and Locate Components Safety PrecautionsSelect Suitable Location Work Clamp InstallationOutput Connections StackingConnecting Gun Cable to the Pro-MIG GUN InstallationWork Cable Installation Figure A.5 Input ConnectionsVolt Input Connection Line Cord ConnectionElectrical Input Connection for Rated Output Design Features Advantages Saftey PrecautionsOperation General DescriptionLimitations Controls and SettingsWelding Capability Friction Brake Adjustment Wire LoadingWelding Operations Sequence of OperationOver the drive roll 3, and into the outgoing Wire Threading Refer to Figure B.4Making a Weld Cleaning Tip And NozzleProcess Guidelines Overload Protection Changing Machine Over to Feed Other Wire SizesWelding with Gmaw MIG Application Chart Optional Accessories AccessoriesK586-1 Deluxe Adjustable Gas Regulator & Hose Kit K549-1 .035 0.9 mm Innershield Welding KitInnershield Fcaw Conversion Replacement Parts025 .035 0.6 0.9mm wire Routine Maintenance MaintenanceMaintenance Safety Precautions Configuration of Components in Wire Feeding System GUN and Cable MaintenanceFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging the Contact TIP Component Replacement ProceduresLiner trim length Changing LinerGUN Handle Parts HOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Symptoms CauseGAS Flow Problems Welding Problems Pro-MIG 175 Wiring Diagram Page Page Precaucion Warnung

IM810 specifications

The Lincoln Electric IM810 is a highly regarded industrial inverter-based welding machine that offers unparalleled performance and versatility for a variety of welding applications. Known for its robust design and advanced technology, the IM810 is ideal for professionals in industries such as construction, shipbuilding, and manufacturing.

One of the standout features of the IM810 is its advanced inverter technology, which provides a significant reduction in weight and size compared to traditional welding machines. This makes the unit highly portable and easy to handle in different working environments. Despite its compact design, the IM810 does not compromise on power, delivering impressive output capabilities to tackle even the most demanding welding tasks.

The IM810 supports a range of welding processes, including MIG, TIG, and stick welding. This versatility allows users to switch between different types of welding applications with ease, making it a valuable tool for technicians who need to adapt to various projects. Moreover, its dual voltage capability enables operation on both 120V and 230V power supply, increasing its usability in different settings.

Another key feature is the machine’s user-friendly interface. The IM810 is equipped with an intuitive digital display that makes it easy for users to monitor settings and adjust parameters on the fly. This helps to streamline the welding process and improve efficiency. Additionally, the machine includes a range of pre-set programs for different materials and thicknesses, enabling users to achieve optimal results with minimal setup time.

The IM810 is also designed with durability in mind. Constructed from high-quality materials, it can withstand the rigors of industrial environments. Its heavy-duty construction ensures long-lasting performance, while built-in thermal overload protection safeguards the machine against overheating, extending its lifespan.

With a focus on safety, the IM810 incorporates various features to protect both the operator and the equipment. These include a sturdy roll cage for physical protection and advanced cooling systems that maintain optimal operating temperatures.

In summary, the Lincoln Electric IM810 is a versatile, powerful, and durable welding machine that combines advanced technology with user-friendly features. Its ability to handle multiple welding processes, coupled with its portability and safety features, makes it an essential tool for professionals who demand quality and reliability on the job.
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