Lincoln Electric IM810 manual Table of Contents

Page 7

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TABLE OF CONTENTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Installation

Section A

 

 

 

 

Technical Specifications

A-1

 

 

 

 

Safety Precautions

A-2

 

 

 

 

Identify and Locate Components

A-2

 

 

 

 

Select Suitable Location

A-3

 

 

 

 

Output Connections

A-3

 

 

 

 

Work Clamp Installation

A-3

 

 

 

 

Work Cable Installation

A-3

 

 

 

 

Gun Installation

A-4

 

 

 

 

Gas Connection

A-5

 

 

 

 

Input Connections

A-6

 

 

 

 

Line Cord Connection

A-6

 

 

 

 

230 Volt Input Connection

A-6

 

 

 

 

208 Volt Input Connection

A-6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operation

Section B

 

 

 

 

Safety Precautions

B-1

 

 

 

 

General Description

B-2

 

 

 

 

Design Features and Advantages

B-2

 

 

 

 

Welding Capability

B-2

 

 

 

 

Limitations

B-2

 

 

 

 

Controls and Settings

B-2

 

 

 

 

Welding Operations

B-3

 

 

 

 

Wire Loading

B-3

 

 

 

 

Wire Threading

B-4

 

 

 

 

Making a Weld

B-5

 

 

 

 

Process Guidelines

B-5

 

 

 

 

Chaning Over to Feed Other Wire Sizes

B-6

 

 

 

 

Welding with GMAW

B-6

 

 

 

 

Welding with FCAW

B-6

 

 

 

 

Overload Protection

B-6

 

 

 

 

Application Chart

B-18

 

 

 

 

 

 

 

 

 

 

 

 

 

Accessories

Section C

 

 

 

 

Accessories

C-1

 

 

 

 

Replacement Parts

C-2

 

 

 

 

 

 

 

 

 

 

 

 

Maintenance

Section D

 

 

 

 

Safety Precautions

D-1

 

 

 

 

Routine Maintenance

D-1

 

 

 

 

Gun and Cable Maintenance

D-2

 

 

 

 

Configuration of Components in Wire Feeding System

D-2

 

 

 

 

Component Replacement Procedures

D-3

 

 

 

 

Changing Liner

D-4

 

 

 

 

Gun Handle Parts

D-4

 

 

 

 

 

 

 

 

 

 

 

 

Troubleshooting

Section E

 

 

 

 

How to Use Troubleshooting Guide

E-1

 

 

 

 

Troubleshooting Guide

E-2 THRU E-4

 

 

 

 

 

 

 

 

 

 

 

Wiring Diagrams

Section F

 

 

 

 

PRO-MIG 175 Wiring Diagram

F-1

 

 

 

 

 

 

 

 

 

 

 

 

 

PRO-MIG 175 Parts

P471 Series & P202-E

 

 

 

 

 

 

 

 

 

 

Image 7 Contents
Pro-MIG California Proposition 65 Warnings Safety Electric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Identify and Locate Components Safety PrecautionsStacking Work Clamp InstallationSelect Suitable Location Output ConnectionsWork Cable Installation GUN InstallationConnecting Gun Cable to the Pro-MIG Figure A.5 Input ConnectionsElectrical Input Connection for Rated Output Line Cord ConnectionVolt Input Connection General Description Saftey PrecautionsDesign Features Advantages OperationWelding Capability Controls and SettingsLimitations Sequence of Operation Wire LoadingFriction Brake Adjustment Welding OperationsOver the drive roll 3, and into the outgoing Wire Threading Refer to Figure B.4Process Guidelines Cleaning Tip And NozzleMaking a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection Application Chart K549-1 .035 0.9 mm Innershield Welding Kit AccessoriesOptional Accessories K586-1 Deluxe Adjustable Gas Regulator & Hose Kit025 .035 0.6 0.9mm wire Replacement PartsInnershield Fcaw Conversion Maintenance Safety Precautions MaintenanceRoutine Maintenance Contact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUNChanging the Contact TIP Component Replacement ProceduresGUN Handle Parts Changing LinerLiner trim length HOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Symptoms CauseGAS Flow Problems Welding Problems Pro-MIG 175 Wiring Diagram Page Page Precaucion Warnung