Lincoln Electric IM810 manual Table of Contents

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TABLE OF CONTENTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Installation

Section A

 

 

 

 

Technical Specifications

A-1

 

 

 

 

Safety Precautions

A-2

 

 

 

 

Identify and Locate Components

A-2

 

 

 

 

Select Suitable Location

A-3

 

 

 

 

Output Connections

A-3

 

 

 

 

Work Clamp Installation

A-3

 

 

 

 

Work Cable Installation

A-3

 

 

 

 

Gun Installation

A-4

 

 

 

 

Gas Connection

A-5

 

 

 

 

Input Connections

A-6

 

 

 

 

Line Cord Connection

A-6

 

 

 

 

230 Volt Input Connection

A-6

 

 

 

 

208 Volt Input Connection

A-6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operation

Section B

 

 

 

 

Safety Precautions

B-1

 

 

 

 

General Description

B-2

 

 

 

 

Design Features and Advantages

B-2

 

 

 

 

Welding Capability

B-2

 

 

 

 

Limitations

B-2

 

 

 

 

Controls and Settings

B-2

 

 

 

 

Welding Operations

B-3

 

 

 

 

Wire Loading

B-3

 

 

 

 

Wire Threading

B-4

 

 

 

 

Making a Weld

B-5

 

 

 

 

Process Guidelines

B-5

 

 

 

 

Chaning Over to Feed Other Wire Sizes

B-6

 

 

 

 

Welding with GMAW

B-6

 

 

 

 

Welding with FCAW

B-6

 

 

 

 

Overload Protection

B-6

 

 

 

 

Application Chart

B-18

 

 

 

 

 

 

 

 

 

 

 

 

 

Accessories

Section C

 

 

 

 

Accessories

C-1

 

 

 

 

Replacement Parts

C-2

 

 

 

 

 

 

 

 

 

 

 

 

Maintenance

Section D

 

 

 

 

Safety Precautions

D-1

 

 

 

 

Routine Maintenance

D-1

 

 

 

 

Gun and Cable Maintenance

D-2

 

 

 

 

Configuration of Components in Wire Feeding System

D-2

 

 

 

 

Component Replacement Procedures

D-3

 

 

 

 

Changing Liner

D-4

 

 

 

 

Gun Handle Parts

D-4

 

 

 

 

 

 

 

 

 

 

 

 

Troubleshooting

Section E

 

 

 

 

How to Use Troubleshooting Guide

E-1

 

 

 

 

Troubleshooting Guide

E-2 THRU E-4

 

 

 

 

 

 

 

 

 

 

 

Wiring Diagrams

Section F

 

 

 

 

PRO-MIG 175 Wiring Diagram

F-1

 

 

 

 

 

 

 

 

 

 

 

 

 

PRO-MIG 175 Parts

P471 Series & P202-E

 

 

 

 

 

 

 

 

 

 

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Contents Pro-MIG California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Identify and Locate Components Safety PrecautionsStacking Work Clamp InstallationSelect Suitable Location Output ConnectionsWork Cable Installation GUN InstallationConnecting Gun Cable to the Pro-MIG Figure A.5 Input ConnectionsElectrical Input Connection for Rated Output Line Cord ConnectionVolt Input Connection General Description Saftey PrecautionsDesign Features Advantages OperationWelding Capability Controls and SettingsLimitations Sequence of Operation Wire LoadingFriction Brake Adjustment Welding OperationsOver the drive roll 3, and into the outgoing Wire Threading Refer to Figure B.4Process Guidelines Cleaning Tip And NozzleMaking a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection Application Chart K549-1 .035 0.9 mm Innershield Welding Kit AccessoriesOptional Accessories K586-1 Deluxe Adjustable Gas Regulator & Hose Kit025 .035 0.6 0.9mm wire Replacement PartsInnershield Fcaw Conversion Maintenance Safety Precautions MaintenanceRoutine Maintenance Contact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUNChanging the Contact TIP Component Replacement ProceduresGUN Handle Parts Changing LinerLiner trim length HOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Symptoms CauseGAS Flow Problems Welding Problems Pro-MIG 175 Wiring Diagram Page Page Precaucion Warnung

IM810 specifications

The Lincoln Electric IM810 is a highly regarded industrial inverter-based welding machine that offers unparalleled performance and versatility for a variety of welding applications. Known for its robust design and advanced technology, the IM810 is ideal for professionals in industries such as construction, shipbuilding, and manufacturing.

One of the standout features of the IM810 is its advanced inverter technology, which provides a significant reduction in weight and size compared to traditional welding machines. This makes the unit highly portable and easy to handle in different working environments. Despite its compact design, the IM810 does not compromise on power, delivering impressive output capabilities to tackle even the most demanding welding tasks.

The IM810 supports a range of welding processes, including MIG, TIG, and stick welding. This versatility allows users to switch between different types of welding applications with ease, making it a valuable tool for technicians who need to adapt to various projects. Moreover, its dual voltage capability enables operation on both 120V and 230V power supply, increasing its usability in different settings.

Another key feature is the machine’s user-friendly interface. The IM810 is equipped with an intuitive digital display that makes it easy for users to monitor settings and adjust parameters on the fly. This helps to streamline the welding process and improve efficiency. Additionally, the machine includes a range of pre-set programs for different materials and thicknesses, enabling users to achieve optimal results with minimal setup time.

The IM810 is also designed with durability in mind. Constructed from high-quality materials, it can withstand the rigors of industrial environments. Its heavy-duty construction ensures long-lasting performance, while built-in thermal overload protection safeguards the machine against overheating, extending its lifespan.

With a focus on safety, the IM810 incorporates various features to protect both the operator and the equipment. These include a sturdy roll cage for physical protection and advanced cooling systems that maintain optimal operating temperatures.

In summary, the Lincoln Electric IM810 is a versatile, powerful, and durable welding machine that combines advanced technology with user-friendly features. Its ability to handle multiple welding processes, coupled with its portability and safety features, makes it an essential tool for professionals who demand quality and reliability on the job.