Lincoln Electric IM810 manual Safety Precautions, Identify and Locate Components

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A-2

INSTALLATION

A-2

SAFETY PRECAUTIONS

FIGURE A.1

Read entire installation section before starting installation.

WARNING

1

 

ELECTRIC SHOCK can kill.

• Only qualified personnel should perform this installation.

• Only personnel that have read and under- stood the PRO-MIG 175 Operating Manual should install and operate this equipment.

•Machine must be plugged into a receptacle which is grounded per any national, local or other applicable electrical codes.

•The PRO-MIG 175 power switch is to be in the OFF (“O”) position when installing work cable and gun and when connecting power cord to input power.

IDENTIFY AND LOCATE

COMPONENTS

If you have not already done so, unpack the Pro-MIG 175 from its carton and remove all packing material around the Pro-MIG 175. Remove the following loose items from the carton (see Figure A.1):

1.Pro-MIG 175

2.Gun and cable assembly(1)

3.Literature and miscellaneous including:

a)This operating manual

b)2 extra .023"-.025” (0.6 mm) contact tips

c)3 extra .035” (0.9 mm) contact tips

d)Hex key wrench for removal of drive roll.

4.10 ft (3.0 m) work cable.

5.Work clamp.

6.a) 2 lb. spool of .025” (0.6 mm) Super Arc L-56 MIG wire.

b)Sample spool of Innershield .035” (0.9 mm) NR-211-MP.

7.Hand shield with filter plate and lens.

8.Adjustable mixed-Gas Regulator & Hose.

9.Instructional video.

10.Gasless Nozzle.

2

4

3

6

5

7

8

10

9

For available options and accessories refer to the Accessories Section of this manual.

1)As shipped from the factory, the Pro-MIG 175 gun liner is

ready to feed .023” (0.6 mm) -.035 (0.9 mm) wire. The Pro-MIG 175

contact tip is sized for .023”-.025” (0.6 mm) wire.

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Contents Pro-MIG California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Identify and Locate Components Safety PrecautionsSelect Suitable Location Work Clamp InstallationOutput Connections StackingGUN Installation Work Cable InstallationConnecting Gun Cable to the Pro-MIG Figure A.5 Input ConnectionsLine Cord Connection Electrical Input Connection for Rated OutputVolt Input Connection Design Features Advantages Saftey PrecautionsOperation General DescriptionControls and Settings Welding CapabilityLimitations Friction Brake Adjustment Wire LoadingWelding Operations Sequence of OperationOver the drive roll 3, and into the outgoing Wire Threading Refer to Figure B.4Cleaning Tip And Nozzle Process GuidelinesMaking a Weld Changing Machine Over to Feed Other Wire Sizes Welding with Gmaw MIGOverload Protection Application Chart Optional Accessories AccessoriesK586-1 Deluxe Adjustable Gas Regulator & Hose Kit K549-1 .035 0.9 mm Innershield Welding KitReplacement Parts 025 .035 0.6 0.9mm wireInnershield Fcaw Conversion Maintenance Maintenance Safety PrecautionsRoutine Maintenance Configuration of Components in Wire Feeding System GUN and Cable MaintenanceFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging the Contact TIP Component Replacement ProceduresChanging Liner GUN Handle PartsLiner trim length HOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Symptoms CauseGAS Flow Problems Welding Problems Pro-MIG 175 Wiring Diagram Page Page Precaucion Warnung

IM810 specifications

The Lincoln Electric IM810 is a highly regarded industrial inverter-based welding machine that offers unparalleled performance and versatility for a variety of welding applications. Known for its robust design and advanced technology, the IM810 is ideal for professionals in industries such as construction, shipbuilding, and manufacturing.

One of the standout features of the IM810 is its advanced inverter technology, which provides a significant reduction in weight and size compared to traditional welding machines. This makes the unit highly portable and easy to handle in different working environments. Despite its compact design, the IM810 does not compromise on power, delivering impressive output capabilities to tackle even the most demanding welding tasks.

The IM810 supports a range of welding processes, including MIG, TIG, and stick welding. This versatility allows users to switch between different types of welding applications with ease, making it a valuable tool for technicians who need to adapt to various projects. Moreover, its dual voltage capability enables operation on both 120V and 230V power supply, increasing its usability in different settings.

Another key feature is the machine’s user-friendly interface. The IM810 is equipped with an intuitive digital display that makes it easy for users to monitor settings and adjust parameters on the fly. This helps to streamline the welding process and improve efficiency. Additionally, the machine includes a range of pre-set programs for different materials and thicknesses, enabling users to achieve optimal results with minimal setup time.

The IM810 is also designed with durability in mind. Constructed from high-quality materials, it can withstand the rigors of industrial environments. Its heavy-duty construction ensures long-lasting performance, while built-in thermal overload protection safeguards the machine against overheating, extending its lifespan.

With a focus on safety, the IM810 incorporates various features to protect both the operator and the equipment. These include a sturdy roll cage for physical protection and advanced cooling systems that maintain optimal operating temperatures.

In summary, the Lincoln Electric IM810 is a versatile, powerful, and durable welding machine that combines advanced technology with user-friendly features. Its ability to handle multiple welding processes, coupled with its portability and safety features, makes it an essential tool for professionals who demand quality and reliability on the job.
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