Lincoln Electric IM810 manual GAS Flow Problems

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E-3

 

TROUBLESHOOTING

 

 

E-3

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

POSSIBLE

RECOMMENDED

 

 

(SYMPTOMS)

 

 

CAUSE

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FEEDING PROBLEMS

 

 

 

 

 

 

No wire feed when gun trigger is

 

 

1.

If the wire drive motor is running

 

 

 

 

 

 

pulled. Fan runs, gas flows and

 

 

 

make sure that the correct drive

 

 

 

 

 

 

machine has correct open circuit

 

 

 

rolls are installed in the machine.

 

 

 

 

 

 

voltage (33 vcd maximum) – weld

 

 

 

 

 

 

Contact your local Lincoln

 

 

 

output.

 

 

2.

Check for clogged cable liner or

 

 

Authorized Field Service Facility.

 

 

 

 

 

 

 

contact tip.

 

 

 

 

 

 

 

 

 

3.

Check for proper size cable liner

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and contact tip.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

POSSIBLE AREAS OF

 

 

RECOMMENDED

 

 

(SYMPTOMS)

 

 

MISADJUSTMENT(S)

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS FLOW PROBLEMS

 

 

 

 

 

Low or no gas flow when gun

 

 

1.

Check gas supply, flow regulator

 

 

 

 

 

trigger is pulled. Wire feed, weld

 

 

 

and gas hoses.

 

 

Contact your local Lincoln

 

 

output and fan operate normally.

 

 

 

 

 

 

Authorized Field Service Facility.

 

 

 

 

 

2.

Check gun connection to

 

 

 

 

 

 

 

 

 

machine for obstruction or leaky

 

 

 

 

 

 

 

 

 

seals.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed.

Pro-MIG 175

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Contents Pro-MIG California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Identify and Locate Components Safety PrecautionsSelect Suitable Location Work Clamp InstallationOutput Connections StackingConnecting Gun Cable to the Pro-MIG GUN InstallationWork Cable Installation Figure A.5 Input ConnectionsVolt Input Connection Line Cord ConnectionElectrical Input Connection for Rated Output Design Features Advantages Saftey PrecautionsOperation General DescriptionLimitations Controls and SettingsWelding Capability Friction Brake Adjustment Wire LoadingWelding Operations Sequence of OperationOver the drive roll 3, and into the outgoing Wire Threading Refer to Figure B.4Making a Weld Cleaning Tip And NozzleProcess Guidelines Overload Protection Changing Machine Over to Feed Other Wire SizesWelding with Gmaw MIG Application Chart Optional Accessories AccessoriesK586-1 Deluxe Adjustable Gas Regulator & Hose Kit K549-1 .035 0.9 mm Innershield Welding KitInnershield Fcaw Conversion Replacement Parts025 .035 0.6 0.9mm wire Routine Maintenance MaintenanceMaintenance Safety Precautions Configuration of Components in Wire Feeding System GUN and Cable MaintenanceFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging the Contact TIP Component Replacement ProceduresLiner trim length Changing LinerGUN Handle Parts HOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Symptoms CauseGAS Flow Problems Welding Problems Pro-MIG 175 Wiring Diagram Page Page Precaucion Warnung

IM810 specifications

The Lincoln Electric IM810 is a highly regarded industrial inverter-based welding machine that offers unparalleled performance and versatility for a variety of welding applications. Known for its robust design and advanced technology, the IM810 is ideal for professionals in industries such as construction, shipbuilding, and manufacturing.

One of the standout features of the IM810 is its advanced inverter technology, which provides a significant reduction in weight and size compared to traditional welding machines. This makes the unit highly portable and easy to handle in different working environments. Despite its compact design, the IM810 does not compromise on power, delivering impressive output capabilities to tackle even the most demanding welding tasks.

The IM810 supports a range of welding processes, including MIG, TIG, and stick welding. This versatility allows users to switch between different types of welding applications with ease, making it a valuable tool for technicians who need to adapt to various projects. Moreover, its dual voltage capability enables operation on both 120V and 230V power supply, increasing its usability in different settings.

Another key feature is the machine’s user-friendly interface. The IM810 is equipped with an intuitive digital display that makes it easy for users to monitor settings and adjust parameters on the fly. This helps to streamline the welding process and improve efficiency. Additionally, the machine includes a range of pre-set programs for different materials and thicknesses, enabling users to achieve optimal results with minimal setup time.

The IM810 is also designed with durability in mind. Constructed from high-quality materials, it can withstand the rigors of industrial environments. Its heavy-duty construction ensures long-lasting performance, while built-in thermal overload protection safeguards the machine against overheating, extending its lifespan.

With a focus on safety, the IM810 incorporates various features to protect both the operator and the equipment. These include a sturdy roll cage for physical protection and advanced cooling systems that maintain optimal operating temperatures.

In summary, the Lincoln Electric IM810 is a versatile, powerful, and durable welding machine that combines advanced technology with user-friendly features. Its ability to handle multiple welding processes, coupled with its portability and safety features, makes it an essential tool for professionals who demand quality and reliability on the job.